maintenance SSANGYONG MUSSO 2003 Manual Online

FATC-HAVC 7D-11
1 AUTO Switch
2 MODE Switch
3 OFF Switch
4 Temperature UP/DOWN Switch
5 Defrost Switch6 Airconditioner Switch
7 Recirculation

fresh Air Switch
8 Blower Switch (UP/DOWN)
9 VFD (Vacuum Fluorescent Display)
MAINTENANCE AND REPAIR
FATC CONTROL PANEL Components

SECTION 8B
SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 8B-1General Specifications . . . . . . . . . . . . . . . . . . 8B-1
Schematic and Routing Diagrams . . . . . . . . 8B-2 Air Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-2
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-3
Function Description . . . . . . . . . . . . . . . . . . 8B-4 Air Bag Module . . . . . . . . . . . . . . . . . . . . . . . . 8B-6
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-7 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-7
Self Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 8B-10
Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . 8B-16
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Air bag System Deployment Time
Detection Time
Operating Temperature
Storage TemperatureAir Bag Replacement Interval
Voltage Range Current Consumption Acceleration Range Max. Acceleration
Voltage Ramp Energy Reservation Inflator Ignition EnergySquib Resistance
Air Bag Warning Lamp ON Time (When Ignition ON) Description
< 20ms< 5ms
-40°C ~ +85°C
-40°C ~ +90°C
Every 10-year after installation 9-16V
5ms after ignition switch ON < 1A,
5ms ~ 5sec. <300mA, after 5sec. < 100mA
+/-50g
+/-600g pulse 0.5 ~ 2.0 V/s
150ms after battery disconnection
4.3mJ
2.15 ± 0.35
6 sec.Air Bag Diagram . . . . . . . . . . . . . . . . . . . . . . 8B-17
Maintenance and Repair . . . . . . . . . . . . . . 8B-18
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 8B-18
Air Bag Module . . . . . . . . . . . . . . . . . . . . . . . 8B-18
Clock Spring . . . . . . . . . . . . . . . . . . . . . . . . . 8B-19
Air Bag Control Unit (AC4) . . . . . . . . . . . . . . 8B-21
General Description and System Operation . . . . . . . . . . . . . . . . . . . . . . . . 8B-22
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-22
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-22

8B-18 SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
MAINTENANCE AND REPAIR ON-VEHICLE SERVICE AIR BAG MODULE Removal & Installation Procedure
1. Remove the steering wheel rid (LH,RH) with a screwdriver.Installation Notice Each position mark (LH,RH) is stamped on the inner surface of the rids.
Tightening Torque 7 - 11 Nm
3. Disconnect the connectors and remove the air bag module.
4. Installation should follow the removal procedure in thereverse order.
2. Unscrew the bolts from both sides.
Installation Notice

Low (Philips H4)Tail Lamp
Brake Lamp
High Mounted Stop Lamp Reverse LampFog Lamp*
Turn Signal Lamp Position Lamp
Front LampRear Lamp
Luggage Lamp
Door Courtesy Lamp SECTION 9B
LIGHTING SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
TABLE OF CONTENTS
SPECIFICATIONSBULB USAGE CHART
Head Lamp Rear
Front
Interior
Application
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9B-1
Bulb Usage Chart . . . . . . . . . . . . . . . . . . . . . . 9B-1
Schematic and Routing Diagrams . . . . . . . . 9B-2 Tail Lamp & B/O Lamp . . . . . . . . . . . . . . . . . . 9B-2
Head Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-3
Head Lamp Leveling Device . . . . . . . . . . . . . . 9B-4
Turn Signal Lamp and Hazard Lamp . . . . . . . . 9B-5 Back-Up Lamp and Stop Lamp . . . . . . . . . . . .
9B-6
Front and Rear Fog Lamp . . . . . . . . . . . . . . . 9B-7
Room Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-8
Maintenance and Repair . . . . . . . . . . . . . . . 9B-9
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9B-9 Front and Rear Lamps . . . . . . . . . . . . . . . . . . 9B-9
Hi
(Philips H1)
Hi
Low Watt/Quantity
55W / 2 55W / 2 55W / 25W / 4
21W / 4 21W / 121W / 2 55W / 2 21W / 2 5W / 28W / 2
10W / 1
8W / 15W / 4

LIGHTING SYSTEM 9B-9
FRONT AND REAR LAMPS
1 Low-beam Head Lamp
2 High-beam Head Lamp
3 Turn Signal Lamp
4 Position Lamp5 Back-up Lamp
6 Tail / Stop Lamp
7 Turn Signal Lamp
8 Tail / Stop Lamp
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE

SECTION 9D
WIPERS/WASHER SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9D-2 Rear Wiper and Washer . . . . . . . . . . . . . . . . . 9D-2
Maintenance and Repair . . . . . . . . . . . . . . . 9D-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9D-3
Front Wiper and Washer . . . . . . . . . . . . . . . . 9D-3
Rear Wiper and Washer . . . . . . . . . . . . . . . . . 9D-5

WIPERS/WASHER SYATEM 9D-3
FRONT WIPER AND WASHER
1 Windshield Linkage
2 Wiper Arm
3 Wiper Blade (Left)
4 Wiper Blade (Right)
5 Washer Nozzle
6 Reservoir Tank Guide
7 Reservoir Tank8 Washer Hose
9 Cap
10 Washer Motor
11 Hose Connector (Y- type)
12 Washer Hose (Left)
1 3 Nozzle Pipe
14 Washer Hose
MAINTENANCE AND REPAIR
ON VEHICLE SERVICE

SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9E-2 Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E-2
Component Locator . . . . . . . . . . . . . . . . . . . 9E-3 Combination Meter . . . . . . . . . . . . . . . . . . . . . 9E-3 Maintenance and Repair . . . . . . . . . . . . . . . 9E-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . .
9E-4
Combination Meter . . . . . . . . . . . . . . . . . . . . . 9E-4

9E-4 INSTRUMENTATION/DRIVER INFORMATION
COMBINATION METER Diesel
1. Speedometer(km/h)
2. Tachometer
Revolution Tolerance1000+137 -63 2000
3000
+261 -39 4000
+298 -2 5000
-
+199
-51
Gasolin
1 Windshield Linkage
Speed
Tolerance40 +3 +0 60 80
+5+0100
+5+0 140
+5.5+0.5 160 +5.5 +0.5 180
-
+4+0120
+5.5 +0.5
Speed
Tolerance20 +4 +0 40 60
+4+0 80
+5+0 120
+5.5 +0 140 +5.5 +0.5 160
+5.5+0.5
+3+0100
+5 +0
Speed
Tolerance180 +6 +1 200 240
-
+6+1
-
MAINTENANCE AND REPAIR
ON VEHICLE SERVICE

SECTION 9H
SEATS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9H-1 General Specifications . . . . . . . . . . . . . . . . . . 9H-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-2
Schematic and Routing Diagrams . . . . . . . . 9H-3 Power Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-3
Seat Warmer . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-4Seat Belt & Tension Reducer Circuit . . . . . . . . 9H-5
Component Locator . . . . . . . . . . . . . . . . . . . 9H-6 Front Seat & Rear Seat . . . . . . . . . . . . . . . . . 9H-6
Maintenance and Repair . . . . . . . . . . . . . . . 9H-7
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9H-7
SPECIFICATIONS
GENERAL SPECIFICATIONS
Slide
Tilt Height
Tilt and Height(up)SlideSlide
Tilt and Height Load Rating
Operating Temperature RangeSwitch Operating Force
Application
Deseription
DC11 - 15V
-30°C - 80°C
20 ± 7mm/sec
10.6 ± 5mm/sec 7 ± 2mm/sec
Tilt:35 ± 2mm, Height:35 ± 2mm
Forward:230mmLess Then 7A Less Then 7A DC12V 1A
-30°C - 80°C 0.3 - 0.7Kgf
Operating Voltage
Operating Temperature Range Seat Operating Speed(at 13.5V) Seat Operating Distance Operating Current(at 13.5V) Seat Heater Switch