SSANGYONG NEW ACTYON SPORTS 2012 Service Manual

02-2
Front view
8310-10 Fog lamp
Rear view
1. EXTERIOR
8310-01 Headlamp
Tailgate
garnish
Tailgate Reflector
Front bumper HoodRadiator
grille
Old
New
Old
NewEmblem
Old
New
Position/Turn
signal lamp
High/Low beam
Turn signal
lamp
Old
NewOld
New
6410-02 Hinge (with
spring)
High/Low beam
Position lamp
Fog lamp
7950-08 Emblem
DRL

02-30000-00
8910-26 Micro pole antenna
8320-01 Rear combination lamp
Side view
Sun roof (sun shade
panel: roller type)
Deck side panel Front
fender
Wheel
Side sill
Old
New
OldNew
Old
NewOldNew
Stop/Tail
lamp
Turn signal
lamp
Back-up lampStop/Tail
lamp
Turn signal
lamp
Back-up lamp
7820-22 Washer nozzle

02-4
2330-01 Intercooler
Changed the bracket and core size
3030-01 Clutch pedal
Add clutch ECU switch
2130-07 Coolant reservoir
Changed the appearance and capacity
(2.8 L)
8410-02 Fuse box in engine
compartment
Changed the layout of relays
2. INTERIOR
Old
New
Old
New
OldNew
OldNew
Interlock
switch
7410-12 Seat logo
Old
New

02-50000-00
3710-01 Gear shift lever (M/T)
OldNew
8210-01 Instrument cluster
3722-02 Gear selector lever (A/T)
OldNew
Old
New
7610-01 Instrument panel
Old
New

02-6
1533-31 Oil dipstick gauge
Changed the location
1719-40 Intake manifold
T-MAP sensor installing hole (1), intake duct
mounting flange (2), intake duct mounting
boss (3)
1719-29 Intake duct and bracket
Changed intake duct, air intake direction,
location of T-MAP sensor
D20DTF (Korando C)
3. MAJOR CHANGES IN ENGINE (RH)
OldNew
OldNew
OldNew
T-MAP sensorT-MAP sensor
1533-30 Oil level sensor & oil pressure
switch
OldNew
OldNew
Oil pressure switchOil level sensor
1225-01 Cylinder head cover & PCV valve
Changed the location of blow-by hose and
PCV valve

02-70000-00
1719-09 Acoustic cover
Changed the design1543-01 Steering pump assembly
Introduced reservoir integrated tpe steering
pump
D20DTR (Actyon Sports)
OldNew
OldNew
OldNew
Power steering pump
Old
New
1533-30 Coolant outlet pipe
OldNew
Coolant temperature sensor hole
EGR cooler
outlet
Coolant temperature sensor hole
EGR cooler outletCoolant outlet pipe
1520-21 Coolant outlet port
Changed the location of coolant
temperature sensor and deleted the
coolant outlet port from turbocharger
1793-23 EGR cooler & coolant outlet
hose

02-8
1533-08 Oil pan1533-48 Ladder frame
Deleted MBU, introduced ladder frame
1914-01 Turbocharger
Changed the cooling ty
pe (water cooling → air
cooling)
1729-01 Exhaust manifold
Changed the location of mounting flange and
exhaust gas temperature sensor mounting hole
1127-01 Cylinder block
D20DTF (Korando C)
4. MAJOR CHANGES IN ENGINE (LH)
OldNew
OldNew
OldNew
Exhaust gas
temperature
OldNew
OldNew
Plug screwPipe screw
Ladder frame

02-90000-00
1336-01 Timing gear case cover
Added the belt tension mounting boss
1130-01 Crankshaft assembly
- Reduced weight
- Deleted ring gear
1130-18 Drive plate assembly (A/T)
Changed the location of torque converter
mounting hole1130-13 Dual mass flywheel
Deleted centering sleeve
1115-02 Engine mounting bracket
D20DTR (Actyon Sports)
OldNew
OldNew
OldNew
Old
New
OldNew
with center bearingwithout center
bearing

02-10
4892-01 ABS/ESP module
Introduced ESP system
4420-01 Stabilizer bar
Introduced dual peak bush
4411-01 Shock absorber spring
Spring height and rate changed
Height: 345.7 (4WD), 341.7 (2WD)
5. MAJOR CHANGES IN CHASSIS
OldNew
OldNew
Dual peak bush

02-110000-00
3160-01 Manual transmission
Added 5 and 6-speed transmission
3680-01 Automatic transmission
Changed the torque conver & torque converter housing due to new engine
OldNew
OldNew
2412-02 CDPF
Introduced CDPF to meet EURO-5
regulation
2411-01 DOC
Introduced DOC to meet EURO III or
EURO IV regulation.
G23D
D20DTR