SSANGYONG NEW ACTYON SPORTS 2012 Service Manual

01-10
5. STANDARD BOLTS SPECIFICATIONS
Metric bolt strength is embossed on the head of each bolt. The strength of bolt can be
classified as 4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general.
Observe standard tightening torque during bolt tightening works and can adjust torque to be
proper within 15 % if necessary. Try not to over max. allowable tightening torque if not required
to do so.
Determine extra proper tightening torque if tightens with washer or packing.
If tightens bolts on the below materials, be sure to determine the proper torque. 1)
2)
3)
4)
Aluminum alloy: Tighten to 80 % of above torque table.
Plastics: Tighten to 20 % of above torque table. -
-

01-110000-00
6. CODING AND INITIALIZATION
1) Engine Variant Coding
Unit Selection Description Remarks
PTC auxilary heater NO For PTC auxilary heater
equipped vehicle, select
"YES".-
YES YES
Glow plug Relay (K-line) Select "AQGS". -
AQGS (CAN) AQGS (CAN)
Transmission 6-speed M/T "DSI 6 AT" is selected
automatically.Select
5-speed A/T (DC 5 AT) -
6-speed A/T (DSI 6 AT) Select
Pressure sensor for
A/C refrigerantNO Select the appropriate
system.-
Type Pressure
sensor for A/C
refrigerant
Immobilizer NO Select "YES" if the vehicle
has immobilizer.-
YES YES
Vehicle speed input
typeCAN Select "CAN" if the vehicle
has ABS or ESPCAN
WIRE -
Fan 2 relays Select "PWM". -
PWM fan PWM fan
Auto cruise NO Select "YES" if the vehicle
has cruise contro.-
YES YES
G-sensor NO 2WD ABS & Non-ABS: NO
4WD ABS & ESP: YESSelect
YES Select

01-12
1. SPECIAL SERVICE TOOLS
Name & Part number Tool How to use (on vehicle)
Part number: T99410010A
Name: Belt tension adjuster
Use to release tension
without removing belt when
replacing pulley or pump.
How to use (on engine)
Part number: T9941 0010A
Name: Flywheel fixing device
Use to fix flywheel or drive
shaft to prevent engine from
rotating when removing
crankshaft pulley

01-130000-00
Part number: Y9922 082B,
W9911 0230A, Y9922 018
Name: Valve spring
complete
Use: Used to compress the
valve spring.
Y9922 082B W99110230A
Part number: Y9922 018
Name: Remover
Use to remove the valve
stem seal.
Part number: Y9922 008
Name: Installer
Use to install the valve stem
seal.
Name & Part number Tool How to use

01-14
Name & Part number Tool How to use
Part number: Y9922 012
Name: Dial gauge
Use: Used to measure the
protrusion of piston.
Part number: Y9922 0172B
Name: Piston install guide
Use: Used to slide the piston
into cylinder.
Part number: W9911 0120A
Name: Inserting guide
Use: Used to install the rear
crankshaft oil seal.
Part number: T9918 0010A
Name: Injector remover
(Euro-V)

01-150000-00
No부품명 수량 사진
6 Main nut - A 1
7 Main bolt - A 1
No Part name Amount Tool
1 Injector remover set 1
2 Main bar 1
3 Cross bar 2
4 Main bolt holder 1
5 Ball bearing 1
Components ▶

01-16
No Part name Amount Tool
8 Injector holder - A 1
9 Injector - B 1
10 Injector holder cover 1
11 Bar holder assembly 2
12 Support mounting bolt 4
13 Main support 4

01-170000-00
Name: Oil pan gasket
remover
Use to separate oil pan and
minimize damage when
removing oil pan.
Name: Torque angle gauge
Use to angle-tighten correctly
after torque-tightening
Name & Part number Tool How to use
Name: Engine stand (1 tone
or more)
Use to fix the removed engine
or engine with transmission.
Name: Engine crane (1 tone
or more)
Use to move the engine
module (including
transmission) to working
space or engine stand.
2. NORMAL EQUIPMENTS

01-18
Name & Part number Tool How to use
Name: High pressure pump
gear & nut remover
Use to remove & install the
high pressure pump sprocket.
Name: Adapter & gauge
Use to measure the
compression pressure by
inserting it into glow plug
hole.

02-30000-00
1. SPECIFICATION
Unit Description Specification Remark
Cylinder head Height 142.9 to 143.1 mm -
Flatness below 0.1 mm -
Valve protrusion Intake valve 0.1 to 0.7 mm -
Exhaust valve 0.1 to 0.7 mm -
Flatness on manifold
sideIntake manifold 0.08 mm -
Exhaust manifold 0.08 mm -
Connecting rod End play 0.5 to 1.5 mm -
Camshaft Axial end play Intake 0.1 to 0.35 mm -
Exhaust 0.1 to 0.35 mm -
Camshaft
position sensorDistance between Camshaft position
sensor and sprocket0.20 to 1.80 mm -
Valve Clearance between
valve and pistonIntake Approx. 0.7 mm -
Exhaust Approx. 0.8 mm -
Valve recess Intake 0.1 to 0.7 mm -
Exhaust -
Cylinder block Piston protrusion 0.541 to 0.649 mm -
Piston ring TOP ring end gap 0.20 to 0.35 mm -
2nd ring end gap 0.35 to 0.50 mm -
3rd ring end gap 0.2 to 0.40 mm -
Offset 0.3 mm -
Head gasket Piston protrusion 0.475~0.540 1.2t -
0.541 to 0.649 1.3t -
0.650 to 0.745 1.4t -