warning SSANGYONG NEW ACTYON SPORTS 2012 Workshop Manual

04-20
3. WARNING LIGHTS AND INDICATORS
ESP OFF Indicator
This lamp comes on when pressing
the "ESP OFF" switch or the ESP
system is defective. When the ESP
system is activated, this lamp blinks
and a chime sounds.
Immobilizer Indicator
This indicator comes on when the
ignition key is communicating with
the engine control unit for approx.
0.5 seconds.
Glow Indicator
When the ignition key is turned ON,
this indicator lamp comes on and the
combustion chamber is warmed up.
In the vehicle equipped with direct
injection type engine, this indicator
may come on very shortly or may not
come on.
Fog Lamp / Headlamp
High Beam Indicator
This lamp comes on when
the fog lamp or high beam
headlamp operates to
indicate the operating
status.Engine Oil Pressure Warning Ligh
This lamp comes on if there is any
fault in the engine oil system and
goes off when a certain amount of
time has elapsed after turning ON
the ignition switch.
Door ajar warning
light
This light comes on
when a door or
tailgate is either
opened or not
closed completely.Brake warning light
This warning light comes on
and warning buzzer sounds
when the parking brake is
applied and/or the brake fluid
level is lower than specified
level.Seat belt warning lamp
The seat belt warning light comes on
and the seat belt warning chime
sounds for 6 seconds when the
ignition switch is turned to "ON"
position unless the driver's seat belt is
securely fastened. This reminding
operation stops when the driver
fastens the seat belt.
Engine Coolant Overheat
Warning Light
When the coolant temperature is
abnormally hot (over 120℃), this
warning light blinks and a
warning buzzer sounds at 1 Hz.
(check cooling system)

04-218210-01
ABS Warning Light
This warning light comes on
when the ignition switch is
turned to "ON" position and
should go out if the system is
normal.
The vehicle with ABS performs
self-diagnosis. During this
diagnosis, brake pedal
vibration and noise may be
apparent when the driving
motors discharges the
hydraulic pressure from the
internal hydraulic device.4WD IndicatorLow Fuel Level
Warnig Light
This warning light
comes on when the
fuel will soon be
exhausted. The time
it takes turn on,
however, varies
according to the
gradient of the
vehicle.
4WD HIGH Indicator
The lamp blinks momentarily during
the change of driving mode.
4WD LOW Indicator
The lamp blinks momentarily during
the change of driving mode.
4WD CHECK Warning Light
This indicates that there is
something wrong in the transfer
case system. (check the system) -
-
-
Auto Cruise Control
Indicator
Operating the cruise
control switch turns on
the indicator lamp to
indicate the cruise
control system is
activated.
Water Separator Warning Light
This lamp comes on to warn the driver of
water in the fuel tank which causes the
loss of engine power. When a certain
amount of water is accumulated, the lamp
comes on and a chime sounds.
Engine CHECK Warning Light
This warning light comes on when
the ignition switch is turned to "ON"
position and should go out if the
system related to engine control is
normal.
This comes on when different
sensors and devices related to
engine control are defective.
Winter Mode
Indicator
Pressing the "W" side of the
automatic transmission mode
selector switch switches the
driving mode to winter mode and
turns on the indicator lamp.
Use this mode to drive off
smoothly on icy and slippery
roads.
Charge Warning Light
This warning light comes on when the
ignition switch is turned on and go off
when the engine is started.
If this light doesn't go off after engine
starting, it means there is a malfunction in
the system.
Engine Hood Open Warning Light
When the engine hood is open, this light
comes on to inform the driver.

04-22
How to enter self-diagnosis mode ▶
Turn the ignition ON with the TRIP switch pressed.
Press and hold the TRIP switch for 5 to 10 sec. with the ignition ON.
Press and hold the TRIP switch for less than 10 sec. and then cycle the switch between ON
and OFF 5 times within 3 sec.
Confirm that the self-diagnosis mode is activated through the instrument cluster. 1.
2.
3.
4.
4. SELF-DIAGNOSIS CHECK
Self-diagnosis OFF ▶
If the engine speed increases to 396 rpm or more while the engine is cranking or the ignition key
is turned OFF in self-diagnosis mode, the self-diagnosis mode is turned OFF automatically.
Operating process ▶
Speed gauge: changes from 0 to 220 km
RPM gauge: changes from 0 to 6,000 rpm
Fuel gauge: changes from E to F
Temperature gauge: changes from C to H
Warning/Indicator lamps: All indicator/warning lamps controlled by MICOM are turned ON.
Dimming: Illuminates at the highest lighting level.
LCD display: All elements are activated. 1.
2.
3.
4.
5.
6.
7.

06-38610-08
1. SPECIFICATIONS
Multifunction switch ▶
Item Rated load Voltage drop
Light 0.1 A Max. 0.25 V
Dimmer & passing High beam: 0.3 A / Low beam: 0.3 A
/ Passing: 0.3 AMax. 0.25 V
Turn signal lamp switch 0.5 A Max. 0.25 V
Hazard warning flasher switch 0.1 A -
Fog lamp 0.1 A -
Wiper LOW: 5 A (motor load)
HI: 7 A (motor load)
AUTO: 0.22 A (relay load)
LOCK: Max. 28 A (motor load)Max. 0.25 V
Auto washer 0.1 A -
Wiper 4.5 A (motor load)
20 A (Lock/Min)Max. 0.8 V
INT 25 mA -
MIST 5 A (motor load) Max. 0.25 V
Hazard warning flasher bezel switch ▶
Item Rated load
Hazard warning flasher switch 12 V-10 A
Rear heated glass switch 12 V-0.1 A
Windshield heated glass switch 12 V-0.1 A
TRIP switch 12 V-0.1 A
Outside rearview mirror control bezel switch ▶
Item Rated load
Outside rearview mirror switch 12 V-2 A
ESP OFF switch 12 V-0.1 A
Mirror folding switch 12 V-0.1 A

06-58610-08
Major Functions of Multifunction Switch (Added functions)
Automatic hazard warning flasher switch
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47009b008f0099008c008c0047009b00900094008c009a0055>
<00470047004700470d96004700770099008c009a009a004700880095008b0047008f00960093008b00610047006f008800a100880099008b0047009e00880099009500900095008e0047008d00930088009a008f008c009900470089009300900095009200
9a0047009b008c00950047009b00900094008c009a0055>Auto washer switch
Washer fluid is sprayed
on the windshield and
the wiper sweeps off 4
times. Then, the fluid will
be sprayed again and the
wiper will automatically
operate 3 times.
Auto light switch
Front wiper and washer coupled operation
Pull the lever briefly (below 0.6 seconds):
Wiping without washer spray
Pull and hold the lever for more than 0.6 seconds:
Three wiping cylces with washer spray
4WD control switch
Driver's heated
seat switch
Passenger's heated
seat switchAudio remote control switch
Gear shift switch
Front room lamp spot switch
Sun roof switch
Main room lamp switch
Front wiper operation range
(move the wiper lever up/down)

09-6
2. ALARM INTERVAL
While reversing, if obstacles are within stage 1, the warning beep sounds with long intervals. If
within stage 2, the warning beep sounds with short intervals and if within stage 3, the warning
beep sounds continuously.
1) Sensing Distance and Range
Sensor detection range
Within 20 cm from the ground (Intrinsically, supersonic wave sensors may not detect
obstacles within 20 cm from the ground)(Area 1)
Obstacles may not be detected within 80 cm from the sensor(Area 2)
Sensor may not detect zone within 30 cm from the rear bumper (Area 3) -
-
-

09-78790-01
When the ignition switch is in IGN1 position
(shift lever is in "R" position), the sensor will
be diagnosed once. If any malfunction due to
an open circuit in sensor or an error in
sending/receiving signals, the system warns
the driver with audible buzzer sound. If it is
normal, the warning buzzer sounds for 65 ms.
2) Troubleshooting
※ When the sensor failed in self-diagnostics
PAS buzzer
STICS

01-16
4. LIMP HOME MODE
In case of transmission malfunction ▶
If a serious fault occurs in the automatic transmission, the TCU enters the limp home
mode to secure safe driving and protect the automatic transmission.
As power is no longer supplied to the solenoid, the current basic function (P, R, N, D) is
maintained and the 4th gear can be maintained only by the operation of the hydraulic
system without electrical operation.
The ECU communicates with other electric modules with CAN. If a serious fault occurs, the
transmission automatically enters the limp home mode for service.
The TCU monitors all factors which can affect to the performance of the transmission and
diagnose the system according to OBD II regulation. 1.
2.
3.
4.
In case of overheated transmission ▶
The TCU enters the limp home mode when the batter voltage drops below 8 V.
If the transmission is overheated, the shift pattern is changed to the hot mode to cool the
transmission more efficiently.
While the transmission is overheated, the selector lever symbol and engine temperature
warning lamp on the instrument cluster blink until the transmission is cooled down to the
normal operation temperature. If the transmission is excessively overheated, the gear
cannot be shifted but remains in the neutral position. 1.
2.
3.
Towing the vehicle with A/T ▶
The best way to transport the vehicle is to load it to a truck and transport it, especially if the
vehicle is 4WD.
If towing the vehicle with the propeller shaft connected, the transmission or oil pump of
transfer case may malfunction, resulting in internal damage due to poor lubrication. -

01-173680-01
5. ELECTRONIC CONTROL SYSTEM
1) Overview
The transmission control unit (TCU) and its input/output networks control the operations of
transmission:
Shift timing
Line pressure
Clutch pressure (shift feel)
Torque converter clutch -
-
-
-
In addition, the TCU receives input signals from certain transmission-related sensors and
switches. The TCU also uses these signals when determining transmission operating strategy.
Using all of these input signals, the TCU can determine when the time and conditions are right for
a shift, or when to apply or release the torque converter clutch. It will also determine the pressure
needed to optimise shift feel. To accomplish this, the TCU operates six variable bleed control
solenoids and four ON/OFF solenoids to control the operations of transmission.
2) Transmission Control Unit (TCU)
The transmission control unit (TCU) is mounted under the driver's seat and controls the operation
of the transmission.
TCU processes the analog information from the internal sensors and the digital information
through CAN communication lines. TCU monitors all the input and output signals. If there is any
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c9004700880095008b004700880093008c0099009b009a0047>to the driver through the
warning lamp on the instrument cluster.
(1) Hard-wired (Analog) Input/Output
Input/Output Data between TGS Lever and TCU ▶
Position and conditions of gear select lever
Driving moded (Winter or Standard) -
-
Position of inhibitor switch - Input/Output Data between Inhibitor and TCU ▶
6 control signals for variable bleed solenoid
4 control signals for ON/OFF solenoid
Transmission input speed
Transmission output speed
Transmission oil temperature
EMM (Embeded Memory Module) -
-
-
-
-
- Input/Output Data between Automatic Transmission and TCU ▶
Input/Output Data between Self Diagnostic Connector and TCU ▶
Various DTC codes and TCU information -

07-4
Side View Rear View
1. OVERVIEW
By using the planetary gear sets, two-gears shift type part time transfer case achieves direct
connection when selecting 4WD "HIGH" and 2.48 of reduction gear ratio when selecting 4WD
"LOW". The silent chain in transfer case transfers the output power to front wheels.
The simple operation of switches on instrument panel allows to shift between "2H" and "4H" easily
while driving (for 4L: stop vehicle first). The warning lamp warns the driver when the system is
defective.
Front Rear