torque SUBARU FORESTER 1999 Service Repair Manual

1. Front Hood and Hood Lock
S5M0390A
(1) Front hood
(2) Opener bracket
(3) Lever ASSY
(4) Cable
(5) Front hood stay(6) Hood lock ASSY
(7) Striker
(8) Seal (Front hood)
(9) Hinge (RH, LH)Tightening torque: N´m (kg-m, ft-lb)
T1:
14±5 (1.4±0.5, 10.1±3.6)
T2:33±10 (3.3±1.0, 23.9±7)
22
5-1[C100]COMPONENT PARTS
1. Front Hood and Hood Lock

3. Rear Bumper
S5M0439A
(1) Bumper beam
(2) E/A foam
(3) Side upper bracket(4) Bumper face
(5) Bumper side plate
(6) Rear arch coverTightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
24
5-1[C300]COMPONENT PARTS
3. Rear Bumper

6. Sunroof
S5M0290A
(1) Glass lid
(2) Rear drain ASSY
(3) Frame ASSY
(4) Motor ASSY
(5) Drive unit
(6) Drain tube(7) Harness
(8) Sunshade
(9) Garnish
(10) Frame bracket
(11) Cover
(12) Deflector(13) Shim
Tightening torque: N´m (kg-m, ft-lb)
T:
7.4±2.0 (0.75±0.2, 5.4±1.4)
27
[C600]5-1COMPONENT PARTS
6. Sunroof

1. Front Door
S5M0173B
(1) Gusset
(2) Weatherstrip
(3) Stabilizer (Outer)
(4) Stabilizer (Inner)
(5) Door panel
(6) Plate(7) Checker
(8) Sealing cover
(9) Lower hinge
(10) Upper hingeTightening torque: N´m (kg-m, ft-lb)
T1:
7.4±2.0 (0.75±0.2, 5.4±1.4)
T2:13±3 (1.3±0.3, 9.4±2.2)
T3:25±3 (2.5±0.3, 18.1±2.2)
T4:29±5 (3.0±0.5, 21.7±3.6)
T5:32±10 (3.3±1.0, 23.9±7.2)
3
[C100]5-2COMPONENT PARTS
1. Front Door

2. Rear Door
S5M0174B
(1) Weatherstrip
(2) Stabilizer (Outer)
(3) Stabilizer (Inner)
(4) Door panel
(5) Plate
(6) Seating cover(7) Checker
(8) Lower hinge
(9) Upper hingeTightening torque: N´m (kg-m, ft-lb)
T1:
7.4±2.0 (0.75±0.2, 5.4±1.4)
T2:25±3 (2.5±0.3, 18.1±2.2)
T3:29±5 (3.0±0.5, 21.7±3.6)
T4:32±10 (3.3±1.0, 23.9±7.2)
4
5-2[C200]COMPONENT PARTS
2. Rear Door

6. Rear Gate and Glass
S5M0381A
(1) Locate pin
(2) Dam rubber
(3) Glass
(4) Hinge
(5) Rear gate
(6) Buffer cover
(7) Auto-door lock actuator
(8) Key cylinder
(9) Clip(10) Outer handle
(11) Striker
(12) Latch
(13) Stopper
(14) Buffer
(15) Stud
(16) Gas stay
(17) Rod
(18) Link(19) Rear gate inner handle
Tightening torque: N´m (kg-m, ft-lb)
T1:
2.0±0.5 (0.2±0.05, 1.4±0.4)
T2:7.4±2.0 (0.75±0.2, 5.4±1.4)
T3:14±4 (1.4±0.4, 10.1±2.9)
T4:25±5 (2.5±0.5, 18.1±3.6)
T5:13±3 (1.3±0.3, 9.4±2.2)
8
5-2[C600]COMPONENT PARTS
6. Rear Gate and Glass

7. Door Lock Assembly
A: FRONT DOOR
S5M0179A
(1) Inner remote ASSY
(2) Bell crank
(3) Door outer handle
(4) Striker(5) Door latch
(6) Auto-door lock actuatorTightening torque: N´m (kg-m, ft-lb)
T1:
6.4±2.0 (0.65±0.2, 4.7±1.4)
T2:7.4±2.0 (0.75±0.2, 5.4±1.4)
T3:18±4 (1.8±0.4, 13.0±2.9)
9
[C7A0]5-2COMPONENT PARTS
7. Door Lock Assembly

B: REAR DOOR
S5M0180A
(1) Door outer handle
(2) Door latch
(3) Auto-door lock actuator
(4) Striker(5) Rod holder
(6) Inner remote ASSYTightening torque: N´m (kg-m, ft-lb)
T1:
6.4±2.0 (0.65±0.2, 4.7±1.4)
T2:7.4±2.0 (0.75±0.2, 5.4±1.4)
T3:18±4 (1.8±0.4, 13.0±2.9)
10
5-2[C7B0]COMPONENT PARTS
7. Door Lock Assembly

2. Door
A: REMOVAL AND INSTALLATION
1. DOOR ASSEMBLY
1) Remove front pillar lower trim [W5A1].> and disconnect connectors from body
harness.
B5M0726
2) Place a cloth or a wood block under door to
prevent damage, and support it with a jack.
3) Remove checker bolt.
Tightening torque:
32
±10 N´m (3.3±1.0 kg-m, 23.9±7.2 ft-lb)
S5M0183
4) Remove bolts (M8) securing upper and lower
hinges to door, and remove door from hinges.
Tightening torque:
25
±3 N´m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
5) Remove hinges by loosening hinges mounting
bolt (M8) off of body.
Tightening torque:
29
±5 N´m (3.0±0.5 kg-m, 21.7±3.6 ft-lb)
CAUTION:
Work carefully to avoid damaging door.
G5M0385
6) Install in the reverse order of removal.
NOTE:
Apply grease to moving parts of door hinges.
14
5-2[W2A1]SERVICE PROCEDURE
2. Door

4. CHECKER
1) Completely close door glass.
2) Remove trim panel.
3) Remove sealing cover.
4) Remove attaching bolt to body.
5) Loosen two nuts securing checker, and take out
checker through access hole in underside.
S5M0363A
6) Install in the reverse order of removal.
Tightening torque:
T1: 7.5
±2.0 N´m (0.75±0.2 kg-m, 5.4±1.4
ft-lb)
T2: 32
±10 N´m (3.3±1.0 kg-m, 23.9±7.2
ft-lb)
5. INNER REMOTE
1) Remove trim panel.
2) Remove sealing cover.
3) Disconnect joints of two rods.
4) Unlatch rod holder.
5) Remove inner remote assembly.
S5M0186
6) Install in the reverse order of removal.
NOTE:
If rear door is equipped with child safety lock,
check that child lock lever moves without dragging.
6. DOOR LATCH AND OUTER HANDLE
1) Completely close door glass.
2) Remove door trim panel.
3) Remove inner remote assembly.
4) Remove sealing cover around latch service
hole.
5) Remove latch and actuator assembly (A):
(1) Turn rod holder to disconnect joint between
key lock and rod.
(2) Turn rod holder to disconnect joint between
outer handle and rod.
(3) Turn rod holder to disconnect joint between
crank and rod.
(4) Loosen screws securing both latch and
actuator, then remove latch and actuator
assembly through service hole in bottom.
S5M0189A
(5) Install in the reverse order of removal.
Tightening torque (screw):
6.4
±2.0 N´m (0.65±0.2 kg-m, 4.7±1.4 ft-lb)
NOTE:
ICheck operation of each part.
ICheck each sliding part for proper lubrication.
CAUTION:
After installation, be sure lock mechanism
operates normally.
16
5-2[W2A4]SERVICE PROCEDURE
2. Door