torque SUBARU FORESTER 2004 Service Owner's Manual

AB-21
AIRBAG SYSTEM
Front Sub Sensor
10.Front Sub Sensor
A: REMOVAL
1) Turn the ignition switch to OFF.
2) Disconnect the ground cable from battery, and
wait for at least 20 seconds before starting work.
3) Remove the front grille and front grille side.

4) Disconnect the connector from front sub sensor.
5) Loosen the nut, and then detach the front sub
sensor.
B: INSTALLATION
CAUTION:
Use new nuts when reassembling.
Install in the reverse order of removal.
Tightening torque:
Refer to “COMPONENT” in “General Descrip-
tion” NENT, General Description.>
C: INSPECTION
Check for the following, and replace damaged parts
with new parts.
 Front sub sensor, mounting bracket, and con-
nector are damaged.
 Airbag is deployed.
AB-00040
AB-00116

SB-2
SEAT BELT SYSTEM
General Description
1. General Description
A: COMPONENT
1. FRONT SEAT BELT
(1) Adjuster anchor ASSY (4) Outer belt ASSYTightening torque: N⋅m (kgf-m, ft-lb)
(2) Anchor cover (5) Inner belt ASSYT1: 7.5 (0.76, 5.5)
(3) Outer belt ASSY with lap preten-
sioner (For Australia model)T2: 30 (3.1, 22)
T3: 53 (5.4, 39)
SB-00001
(2)
(3)
(4)(2)
(5) (1)
T2
T3
T2
T2
T2T2
T1
T2
T2
T1

SB-3
SEAT BELT SYSTEM
General Description
2. REAR SEAT BELT
(1) Outer seat belt RH (5) Inner seat belt LHTightening torque: N⋅m (kgf-m, ft-lb)
(2) Outer seat belt CENTER (6) Anchor coverT1: 30 (3.1, 22)
(3) Outer seat belt LH (7) Adjuster anchor ASSYT2: 53 (5.4, 39)
(4) Inner seat belt RH
SB-00064
T1
T1
T1
T1
T2
T1
T1
(1)
(7)
(4)
(5)(6)
(2)
(6)
(3)
T1

SB-11
SEAT BELT SYSTEM
Front Seat Belt
8) Remove the two bolts and adjustable anchor as-
sembly.
CAUTION:
 Do not drop or apply any impact to the pre-
tensioner.
 Pretensioner and bracket should be treated
as an assembly. Do not attempt to disassemble
it.
3. FRONT INNER BELT
1) Disconnect the connector.
2) Remove the anchor bolt, and then detach the in-
ner belt.
B: INSTALLATION
1. FRONT OUTER BELT
Install in the reverse order of removal.
CAUTION:
 The parts on right and left are not identical.
Before installation, make sure that the correct
part is used.
 Be careful not to twist the belts during instal-
lation.
Tightening torque:
NENT, General Description.>
2. FRONT OUTER BELT WITH LAP SEAT
BELT PRETENSIONER
Install in the reverse order of removal.
CAUTION:
 The parts on right and left are not identical.
Before installation, make sure that the correct
part is used.
 Be careful not to twist the belts during instal-
lation.
Tightening torque:
NENT, General Description.>
3. FRONT INNER BELT
Install in the reverse order of removal.
Tightening torque:
NENT, General Description.>
C: INSPECTION
1. FRONT OUTER BELT
Check for the following, and replace with new parts
if necessary.
 Pretensioner is cracked or deformed.
 Seat belt is slackened, bent or frayed. Seat belt
is abnormally wound or extended.
2. FRONT INNER BELT
Check for the following, and replace with new parts
if necessary.
 Inner belt is deformed or damaged.
 Seat belt buckle is engaged improperly.
SB-00005
SB-00006

SB-13
SEAT BELT SYSTEM
Rear Seat Belt
9) Disconnect the harness and connector, and then
remove the outer belt center assembly.
3. INNER BELT
1) Remove the rear cushion.
2) Remove the bolt, and then detach the inner belt.
B: INSTALLATION
1. OUTER BELT SIDE
Install in the reverse order of removal.
CAUTION:
 During installation, make sure that the seat
belts are not twisted.
 After installation, make sure that the seat
belts can be smoothly extended and wound.
Tightening torque:
NENT, General Description.>
2. OUTER BELT CENTER
Install in the reverse order of removal.
CAUTION:
 During installation, make sure that the seat
belts are not twisted.
 After installation, make sure that the seat
belts are smoothly extended and wound.
Tightening torque:
NENT, General Description.>
3. INNER BELT
Install in the reverse order of removal.
CAUTION:
During installation, make sure that the seat
belts are not twisted.
Tightening torque:
NENT, General Description.>
C: INSPECTION
1. OUTER BELT SIDE
Check for the following, and replace with new parts
if necessary.
 Seat belt is slackened, bent, or frayed. Seat belt
is abnormally wound or extended.
2. OUTER BELT CENTER
Check for the following, and replace with new parts
if necessary.
 Seat belt is slackened, bent, or frayed. Seat belt
is abnormally wound or extended.
3. INNER BELT
Check for the following, and replace with new parts
if necessary.
 Inner belt is deformed or damaged.
 Seat belt buckle is engaged improperly.
SB-00036
SB-00014

WW-2
WIPER AND WASHER SYSTEM
General Description
1. General Description
A: SPECIFICATION
B: COMPONENT
1. FRONT WIPER
Front wiper motor Input 12 V — 72 W or less
Rear wiper motor Input 12 V — 42 W or less
Front washer motorPump type Centrifugal
Input 12 V — 36 W or less
Rear washer motorPump type Centrifugal
Input 12 V — 36 W or less
(1) Wiper rubber (4) Wiper rinkTightening torque: N·m (kgf-m, ft-lb)
(2) Wiper blade ASSY (5) Wiper motorT1: 6.0 (0.61, 4.4)
(3) Wiper armT2: 20 (2.0, 14.5)
WW-00223
T1
T1
T1
T1
T2
T2
(4)(5)
(3)
(2) (1)
(3)
(2) (1)

WW-3
WIPER AND WASHER SYSTEM
General Description
2. REAR WIPER
(1) Wiper rubber (7) Spacer BTightening torque: N·m (kgf-m, ft-lb)
(2) Wiper blade ASSY (8) NutT1: 6.0 (0.61, 4.4)
(3) Wiper arm (9) CapT2: 7.5 (0.76, 5.5)
(4) Wiper motor (10) Wiper arm coverT3: 8.0 (0.82, 5.9)
(5) Spacer A
(6) Cushion
WW-00190
T1(5)
(1)
T2
T3
(2)
(6)
(7)
(9)
(3) (8)
(4)
(10)

WW-4
WIPER AND WASHER SYSTEM
General Description
3. WASHER TANK
(1) Washer nozzle (7) Grommet (13) Valve
(2) Washer hose (8) Headlight washer motor
(3) Washer tank (9) Motor bracketTightening torque: N·m (kgf-m, ft-lb)
(4) Washer tank cap (10) Headlight washer caseT: 6.0 (0.61, 4.4)
(5) Front washer motor (11) Headlight washer upper nozzle
(6) Rear washer motor (12) Headlight washer lower nozzle
WW-00097
(1) (1)
(1)(2)
(2) (10)
(11)
(12)
(13)
(2)
(2)(8)
(7)
(6) (5)(9)
T
(3)
(4)

WW-11
WIPER AND WASHER SYSTEM
Washer Tank and Motor
5. Washer Tank and Motor
A: REMOVAL
1) Open the hood.
2) Disconnect the ground cable from battery.
3) Remove the two bolts, hose and connector, and
then remove the tank.
4) For the model with headlight washer, proceed to
step 5) and 6).
5) Lift the washer tank, and then disconnect the con-
nector from headlight washer motor. Disconnect
washer hoses.
6) Disconnect the washer hose from the motor, and
then detach the washer tank.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
6.0 N·m (0.61 kgf-m, 4.4 ft-lb)
C: DISASSEMBLY
1) Remove bolt, and then pull out washer motor
from tank. (Model with headlight washer)
2) Pull out the washer motor from tank.
D: ASSEMBLY
1) Assemble in the reverse order of disassembly.
2) Confirm that water does not leak from installa-
tion area of motor.
E: INSPECTION
Apply battery voltage to the connector terminal of
the washer motor and make sure the motor oper-
ates.
WW-00011
WW-00098
WW-00099
WW-00100
WW-00012
WW-00013

WW-12
WIPER AND WASHER SYSTEM
Front Wiper Arm
6. Front Wiper Arm
A: REMOVAL
1) Open the hood.
2) Remove the cap.
3) Loosen the nut to remove arm.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Operate the wiper once.
3) Align the wiper blade to ceramic print point mark
(A) of front window panel.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
NENT, General Description.>
C: ADJUSTMENT
Operate the wiper once. Align the wiper blade to
ceramic print point mark (A) of front window panel.
WW-00047
WW-00048
(A)
WW-00048
(A)