torque SUBARU FORESTER 2004 Service Workshop Manual

EI-3
EXTERIOR/INTERIOR TRIM
General Description
3. HOOD GRILLE
4. HEAT SHIELD COVER
(1) Hood grille (6) Grille ductTightening torque: N·m (kgf-m, ft-lb)
(2) Black clip (7) ClipT: 4.4 (0.45, 3.25)
(3) Black clip (8) Packing C
(4) Packing B (9) Packing A
(5) Bolt (10) Duct bellows
(1) Front heat shield cover (2) Center heat shield cover (3) Rear heat shield cover
EI-00003
(1)
(2)
(6)
(7)
(3) (3)
(4) (9)(8)
(5)
T
(10)
EI-00089
(1)(2)(3)

EI-4
EXTERIOR/INTERIOR TRIM
General Description
5. FRONT BUMPER
(1) Bumper face (6) Upper beamTightening torque: N·m (kgf-m, ft-lb)
(2) E/A form (7) Lower beamT1: 32 (3.3, 24)
(3) Fog light (8) Lower beam reinforcementT2: 69 (7.0, 51)
(4) Side bracket (9) Clip
(5) Main beam (10) Slider side front
EI-00751
(1) (2)
(3) (4) (6)
(5)
(7)(8)
T1
T2
T1 T2
(9)
(9)
(9)
(9)
(10)

EI-5
EXTERIOR/INTERIOR TRIM
General Description
6. REAR BUMPER
(1) Bumper face (7) Rear bumper side bracket ASSYTightening torque: N·m (kgf-m, ft-lb)
(2) Rear bumper upper beam (8) Rear bumper upper beam sideT1: 32 (3.3, 24)
(3) Rear arch coverT2: 7.4 (0.75, 5.46)
(4) Rear bumper front side bracketT3: 4.4 (0.45, 3.26)
(5) Center bracketT4: 93 (9.5, 68.7)
(6) Stay COMPLT5: 1.8 (0.18, 1.3)
EI-00005
T1T1
T4
T5
T2
T3
T3
(2)
(8)
(3)(7)(5)
(1)(4)
(6)

EI-9
EXTERIOR/INTERIOR TRIM
General Description
10.ROOF RAIL
11.DOOR TRIM
(1) Roof railTightening torque: N·m (kgf-m, ft-lb)
T: 7.5 (0.76, 5.53)
(A) Front door trim (B) Rear door trim
(1) Gusset cover (4) Clip (7) Ash tray
(2) Bracket (5) Trim panel
(3) Weather strip upper (6) Power window switch cover
EI-00010
T
(1)
EI-00233 (A)
(1)
(2)(3)(5)
(6)
(2)(3)(5)
(6)
(7)
(4)
(B)
(4)

EI-14
EXTERIOR/INTERIOR TRIM
General Description
15.INNER TRIM
(1) Front pillar upper trim (8) Rear skirt trim (15) Center pillar inner rib
(2) Center pillar upper trim (9) Side sill rear cover (16) Bracket
(3) Rear pillar upper trim (10) Center pillar lower trim
(4) Rear rail trim (11) Side sill front coverTightening torque: N·m (kgf-m, ft-lb)
(5) Insulator (12) Front garnishT: 2 (0.20, 1.46)
(6) Rear quarter lower trim (13) Rear garnish
(7) Strut cap (14) Front pillar inner rib
EI-00015
(1)(2)(3)
(6) (5)
(8) (9) (10)
(11)(13) (14)
(15)
(16)(7)
(4)
T
T
(12)

EI-17
EXTERIOR/INTERIOR TRIM
General Description
19.INNER ACCESSORIES
B: PREPARATION TOOL
(1) Hook (3) Assist grip (Retractable)Tightening torque: N·m (kgf-m, ft-lb)
(2) Sun visorT: 2 (0.20, 1.46)
TOOL NAME REMARKS
Clip remover Used for removal of trim.
Clip clamp pliers Used for removal of various clips and clamps.
EI-00229
(2) (1)
T
T
T
T
T
(3)

EI-20
EXTERIOR/INTERIOR TRIM
Hood Grille
B: INSTALLATION
1) Replace the black clip (1), (2) with a new one. In-
stall the clip with arrow mark facing the front side of
grille (A).
2) Replace the black clip (3) with a new one.
3) Insert the hood grille clip and engage the three
clips.
NOTE:
Make sure that the anchor portion of each clip is
firmly engaged.4) Install the five nuts.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.25 ft-lb)
5) Catch the two hooks (A) of hood duct to the hood
holes.
(A) Black clip (B) Black clip (C) Bolt
EI-00025
(2)
(1)(3)(B)
(C) (B)(A)
EI-00026
(A)
EI-00027
EI-00028
(A)
EI-00029

EI-22
EXTERIOR/INTERIOR TRIM
Front Under Cover
4. Front Under Cover
A: REMOVAL
1) Lift-up the vehicle.
2) Loosen the bolts, remove the clips, and then re-
move the under cover.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
18 N·m (1.84 kgf-m, 13.3 ft-lb)
EI-00030

EI-24
EXTERIOR/INTERIOR TRIM
Front Bumper
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
NENT, General Description.>

EI-30
EXTERIOR/INTERIOR TRIM
Rear Bumper
6. Rear Bumper
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the bolts and clips.
3) Remove the clips from bumper and bracket.
4) Remove the rear combination light assemblies
from each side. Combination Light Assembly.>
5) Remove the two clips from each side.
6) Remove the floor box.7) Remove the rear skirt trim.
8) Remove the bolt to remove bracket from
bumper.
9) Loosen the four nuts to remove rear bumper.
10) Disengage the clips to remove bumper upper
beam.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: REPAIR
Refer to front bumper repair. MOVAL, Front Bumper.>
EI-00043
EI-00044
EI-00045
EI-00047
EI-00046
EI-00048