torque SUBARU FORESTER 2004 Service Owner's Guide

WW-13
WIPER AND WASHER SYSTEM
Front Wiper Motor and Link
7. Front Wiper Motor and Link
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the cowl panel. AL, Cowl Panel.>
3) Disconnect the connector of motor.
4) Loosen the bolts and nuts to remove wiper link.
5) Loosen the bolts and nuts to remove motor.
B: INSTALLATION
1) Install the wiper link to the vehicle, and then con-
nect the motor connector.
2) Connect the battery ground cable to battery.
3) To confirm that the motor is at auto stop position,
connect the harness to motor and turn the wiper
switch ON/OFF once.
4) Disconnect the ground cable from battery.
5) Tighten the nut where rod (A) and link plate (B) is
aligned in a straight line.6) Install in the reverse order of removal.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
NENT, General Description.>
C: INSPECTION
1) When the battery is connected to wiper motor
connectors and confirm that motor operates at low
speed.
2) When the battery is connected to terminal of
connectors and confirm that motor operates at high
speed.
3) Connect the battery to terminals of connector,
and remove the terminal connection with motor ro-
tated at low speed, and stop the wiper motor
through operation.
WW-00050
WW-00051
WW-00052
(A)
(B)
WW-00224
32
541
32
541
WW-00225
WW-00226
32
541

WW-16
WIPER AND WASHER SYSTEM
Rear Wiper Arm
9. Rear Wiper Arm
A: REMOVAL
1) Remove the wiper arm cover (A).
2) Loosen the nut to remove wiper arm.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Operate the rear wiper once.
3) Align the blade to the center of rear defogger
heat wire (A).
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: ADJUSTMENT
1) Operate the rear wiper once.
2) Align the blade to the center of rear defogger
heat wire (A).
WW-00191
WW-00192
WW-00200
WW-00200

WW-17
WIPER AND WASHER SYSTEM
Rear Wiper Motor
10.Rear Wiper Motor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear wiper arm.
3) Remove the cap (A), nut (B), and spacer (C)
from rear wiper shaft.
4) Remove the rear gate lower trim. REMOVAL, Rear Gate Trim.>
5) Unclip the clip of harness and disconnect the
connector of wiper motor.
6) Loosen the bolts to remove the wiper motor as-
sembly (A).
B: INSTALLATION
1) Install in the reverse order of removal.
2) Install the rear wiper cushion with the arrow
mark facing up, as shown in the figure.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: INSPECTION
1) Connect the battery to wiper motor connector
and confirm that the wiper motor operates.
2) Connect the battery to terminal of connector and
remove the terminal connections with motor rotat-
ed, and stop the wiper motor through operation.
3) Connect the battery and confirm that the motor
stops at automatic stop position after the motor op-
erates at low speed again.
WW-00027
WW-00028
WW-00029
WW-00030
21
43
WW-00031
21
43
WW-00032
21
43

GW-3
GLASS/WINDOW/MIRROR
General Description
2. FRONT DOOR GLASS
(1) Glass (5) Motor ASSY Tightening torque: N·m (kgf-m, ft-lb)
(2) Door sash (Front) (6) Guide rail T1: 7.5 (0.75, 5.4)
(3) Door sash (Rear) T2: 14 (1.4, 10.3)
(4) Regulator ASSYT3: 6 (0.6, 4.3)
GW-00136
(1)
(2)(4)
(5)
T2
T2
T1
T1
(3)
(6)T3

GW-4
GLASS/WINDOW/MIRROR
General Description
3. REAR DOOR GLASS
(1) Door sash (Front) (5) Motor ASSYTightening torque: N·m (kgf-m, ft-lb)
(2) GlassT1: 7.5 (0.75, 5.4)
(3) Door sash (Rear) T2: 14 (1.4, 10.3)
(4) Regulator ASSY
GW-00003
(1)(2)
(3)
(4)
(5)
T2
T2
T1
T1

GW-18
GLASS/WINDOW/MIRROR
Front Door Glass
B: INSTALLATION
1) Install in the reverse order of removal.
CAUTION:
Make sure that the glass stay is placed securely
in sash.
2) Adjust the front door glass. JUSTMENT, Front Door Glass.>
Tightening torque:
Refer to COMPONENT in General Descrip-
tion. COMPONENT, General Description.> GW-2, FIXED GLASS, COMPONENT, General
Description.>
C: ADJUSTMENT
NOTE:
Before adjustment, ensure that all adjusting bolts of
stabilizer, upper stopper and sash are loose and
door glass is raised so that it is in contact with
weather strip.
1) Temporarily tighten one adjusting bolt on one side
of rear sash at the midpoint of slotted hole in the in-
ner panel.
2) Temporarily tighten the regulator B-channel in a
position at the top of slotted hole.
3) Lower the door glass 10 to 15 mm (0.39 to 0.59
in) from fully closed position. While applying out-
ward pressure of 45.0±5 N (4.6±0.5 kg, 11.0±1.1
lb) (F) to upper edge of glass above midpoint of two
outer stabilizers, press the inner stabilizer at pres-
sure of 25±5 N (2.5±0.5 kg, 5.5±1.1 lb) to the glass,
then secure it.4) For adjustment of clearance between front glass
and center pillar cover, loosen the nuts (A), and
move the rear sash back and forward until clear-
ance becomes the value shown. (Clearance be-
tween upper side and lower side is within 1.5 mm
(0.059 in).)
5) For adjustment of upper and lower ends of cen-
ter pillar, loosen the adjusting nut (A) of B-channel
(B).
(1) Full close
(2) Stabilizer
(3) 10 — 15 mm (0.39 — 0.59 in)
(1) F
(2)
A = A AA
(2)(3)
GW-00063
(1) 12±1 mm (0.472±0.039 in)
GW-00019
(A)
AA
A-A
(1)
(1)
GW-00064
GW-00021
(A)
(B)

GW-21
GLASS/WINDOW/MIRROR
Front Regulator and Motor Assembly
10.Front Regulator and Motor
Assembly
A: REMOVAL
1) Remove the door glass. MOVAL, Front Door Glass.>
2) Loosen the nuts to remove rear sash.
3) Disconnect the motor connector.
4) Loosen the four bolts and two nuts to remove
regulator assembly.
5) Loosen the screw to remove motor assembly.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Adjust the front door glass. JUSTMENT, Front Door Glass.>
Tightening torque:
Refer to COMPONENT in General Descrip-
tion. COMPONENT, General Description.>
C: INSPECTION
1) Make sure that the power window motor rotates
properly when battery voltage is applied to the ter-
minals of motor connector.
2) Change polarity of battery connections to termi-
nals to ensure that the motor rotates in reverse di-
rection.
GW-00027
GW-00028
GW-00029

GW-23
GLASS/WINDOW/MIRROR
Rear Door Glass
B: INSTALLATION
1) Install in the reverse order of removal.
CAUTION:
Make sure that the glass stay is placed securely
in sash.
2) Adjust the rear door glass. JUSTMENT, Rear Door Glass.>
Tightening torque:
Refer to COMPONENT in General Descrip-
tion. COMPONENT, General Description.>
C: ADJUSTMENT
NOTE:
The rear door glass, as a rule, should be adjusted in
the same manner as front glass, although they are
different in dimension. Special notes for the rear
glass are given below.
1) Adjust the glass position using the following di-
mensions as a guide line. (Clearance between up-
per side and lower side is within 1.5 mm (0.059 in).)
NOTE:
 If the dimensions are smaller than the given di-
mensions, glass may get caught in weather strip
during lifting/lowering operation. In the worst case, it
may cause the glass not to be opened fully.
 After adjustment, move the glass up and down to
check whether it is caught.2) Adjust the crimp of glass using the following di-
mensions as a guide line.
NOTE:
 If the crimp of rear glass is higher than neces-
sary, glass may get caught in weather strip of cen-
ter pillar corner, resulting in early wear of weather
strip. Be careful when adjusting.
 After adjustment, move the glass up and down to
check whether it is caught.
(1) 12±1 mm (0.472±0.039 in)
AA
A-A
(1)
(1)
GW-00067
(1) 3.5±0.8 mm (0.137±0.031 in)
(2) 9.5±1 mm (0.374±0.039 in)
A
A
(1)
(2)
GW-00068

GW-24
GLASS/WINDOW/MIRROR
Rear Regulator and Motor Assembly
12.Rear Regulator and Motor As-
sembly
A: REMOVAL
1) Remove the door glass. MOVAL, Rear Door Glass.>
2) Remove the front sash.
3) Disconnect the motor connector.
4) Loosen the four bolts and two nuts to remove
regulator assembly.
5) Loosen the screws to remove motor assembly.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Adjust the rear door glass. JUSTMENT, Rear Door Glass.>
Tightening torque:
Refer to COMPONENT in General Descrip-
tion. COMPONENT, General Description.>
C: INSPECTION
1) Make sure that the power window motor rotates
properly when battery voltage is applied to the ter-
minals of motor connector.
2) Change polarity of battery connections to the ter-
minals to ensure that the motor rotates in reverse
direction.
GW-00035
GW-00036

SE-3
SEAT
General Description
(1) Backrest cover (14) Connecting wire (27) Headrest lock bushing
(2) Backrest pad (15) Outer slide rail (28) Backrest frame ASSY
(3) Backrest side cover (16)
TORX
® bolt
(4) Armrest ASSY (17) Bolt cover RHTightening torque: N·m (kgf-m, ft-lb)
(5) Hinge cover cap (18) Reclining leverT1: 5.9 (0.6, 4.4)
(6) Seat hinge outer cover LH (19) Seat hinge outer cover RHT2: 10 (1.0, 7.4)
(7) Seat hinge inner cover LH (20) Seat lifter dialT3: 17.7 (1.8, 13.0)
(8) Bolt cover LH (21) Seat hinge inner cover RHT4: 20 (2.0, 14.8)
(9) Seat cushion cover (22) Seat heater unitT5: 30 (3.0, 22.1)
(10) Seat cushion pad ASSY (23) Side airbag module ASSYT6: 52 (5.3, 38.3)
(11) Seat cushion frame ASSY (24) Support pad (A)T7: 53 (5.4, 39.0)
(12) Inner belt (25) Support pad (B)
(13) Inner slide rail (26) Headrest ASSY