ECU SUBARU FORESTER 2004 Service Manual Online

SL-26
SECURITY AND LOCK
Rear Inner Remote
8. Rear Inner Remote
A: REMOVAL
1) Remove the rear door trim. MOVAL, Rear Door Trim.>
2) Remove the sealing cover. MOVAL, Rear Sealing Cover.>
3) Remove a screw and two cables.
4) Remove the inner remote.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the inner remote works properly after in-
stallation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever and cable work smoothly.
3) Make sure the child safety lock on rear doors
work properly, when applicable.
NOTE:
If the remote handle is metalclad type, make sure
that grease is sufficiently applied to the cable con-
nection portion. If the grease is insufficient, apply
additional grease to the cable connection portion
before connecting the cable.
SL-00007

SL-27
SECURITY AND LOCK
Rear Outer Handle
9. Rear Outer Handle
A: REMOVAL
1) Remove the rear door trim. MOVAL, Rear Door Trim.>
CAUTION:
Do not use excessive force to remove the door
panel. This will deform it.
2) Remove the sealing cover. MOVAL, Rear Sealing Cover.>
3) Remove the rear inner remote. REMOVAL, Rear Inner Remote.>
4) Remove the rear door latch assembly. SL-28, REMOVAL, Rear Door Latch Assembly.>
5) Remove two bolts, and then remove the rear
outer handle.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the outer handle works properly after in-
stallation.
C: INSPECTION
1) Make sure the resinous lever is not deformed,
damaged or cracked.
2) Make sure the resinous lever operate smoothly.
SL-00013

SL-28
SECURITY AND LOCK
Rear Door Latch Assembly
10.Rear Door Latch Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear door trim. MOVAL, Rear Door Trim.>
3) Remove the sealing cover. MOVAL, Rear Sealing Cover.>
4) Remove the rear inner remote. REMOVAL, Rear Inner Remote.>
5) Remove the three screws and bolt.
6) Remove the rear door latch assembly, and then
disconnect the connector.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever and cable work smoothly.
SL-00014

SL-29
SECURITY AND LOCK
Rear Door Lock Actuator
11.Rear Door Lock Actuator
A: REMOVAL
1) Remove the rear door latch assembly. SL-28, REMOVAL, Rear Door Latch Assembly.>
2) Loosen the two screws to remove rear door lock
actuator.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the door lock actuator.
1. Without Double Lock:
2. With double lock:DOOR ACTUATOR RH:
DOOR ACTUATOR LH:
Terminal No. Actuator operation
No. 2 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 2 (–) Locked → Unlocked
SL-00015
1 2
3
4
SL-00058
1 2
3
4 5 6
SL-00059
Terminal No. Actuator operation
No. 1 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 1 (–) Locked → Unlocked
No. 6 (+) and No. 3 (–) Double lock released →
Double lock set
No. 3 (+) and No. 6 (–) Double lock set → Double
lock released
Terminal No. Actuator operation
No. 6 (+) and No. 3 (–) Unlocked → Locked
No. 3 (+) and No. 6 (–) Locked → Unlocked
No. 1 (+) and No. 4 (–) Double lock released →
Double lock set
No. 4 (+) and No. 1 (–) Double lock set → Double
lock released

SL-30
SECURITY AND LOCK
Rear Gate Outer Handle
12.Rear Gate Outer Handle
A: REMOVAL
1) Remove the rear gate trim. MOVAL, Rear Gate Trim.>
2) Remove the rear wiper motor assembly.

3) Remove the rear finisher.
4) Remove the cable, and then remove two nuts.
5) Remove the rear gate outer handle.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the outer handle works properly after in-
stallation.
C: INSPECTION
1) Inspect the cable for deformation.
2) Make sure the lever and cable move smoothly.
SL-00016

SL-31
SECURITY AND LOCK
Rear Gate Latch Assembly
13.Rear Gate Latch Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear gate trim. MOVAL, Rear Gate Trim.>
3) Remove two bolts.
4) Remove the rear gate latch assembly, and then
disconnect the connector.
5) Remove the rear gate outer handle cable, and
then remove the rear gate latch assembly.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever, cable, rear gate latch
switch and door lock operate smoothly.
SL-00017

SL-32
SECURITY AND LOCK
Rear Gate Latch Lock Actuator
14.Rear Gate Latch Lock Actua-
tor
A: REMOVAL
1) Remove the rear gate latch assembly. SL-31, REMOVAL, Rear Gate Latch Assembly.>
2) Remove three pawls, and then remove the rear
gate latch lock actuator from rear gate latch assem-
bly.
CAUTION:
Do not use excessive force to remove the rear
gate latch lock actuator. The pawl surroundings
of rear gate latch assembly will be deformed.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be sure to align the lever groove of rear gate
latch assembly and actuator lever.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the rear gate latch lock actuator.
Terminal No. Actuator operation
No. 4 (+) and No. 2 (–) Unlocked → Locked
No. 2 (+) and No. 4 (–) Locked → Unlocked
SL-00018
SL-00012
21
43
21
43

SL-33
SECURITY AND LOCK
Front Hood Lock Assembly
15.Front Hood Lock Assembly
A: REMOVAL
1) Open the hood.
2) Remove the front grille.
3) Remove the bolt. Remove the hood lock assem-
bly.
4) Remove the release cable from lock assembly.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
 Apply grease to parts that rub.
 Make sure the release cable works properly after
installation.
C: ADJUSTMENT
Loosen the bolt. Adjust the lock assembly while mov-
ing it up and down.
D: INSPECTION
1) Check the striker for bending or abnormal wear.
2) Check the safety lever for improper movement.
3) Check other levers and the spring for rust forma-
tion and unsmooth movement.
SL-00019
SL-00020

SL-34
SECURITY AND LOCK
Remote Openers
16.Remote Openers
A: REMOVAL
1. HOOD OPENER
1) Remove the front hood lock assembly. SL-33, REMOVAL, Front Hood Lock Assembly.>
2) Remove the release cable from hood lock.
3) Remove the bolt. Remove the opener lever.
2. FUEL FLAP OPENER
1) Remove the rear seat. AL, Rear Seat.>
2) Remove the center pillar lower trim and side sill
cover. Remove the rear pillar lower trim. Pull back
the floor mat.
3) Remove the right rear quarter trim. 45, REMOVAL, Rear Quarter Trim.>
Remove the clip holding the cable.
4) Remove the bolt. Remove the opener pull han-
dle.
5) Remove the cable (A) from opener pull handle
(B).6) Rotate the fuel lock inside the quarter panel to
left and remove.
B: INSTALLATION
1. HOOD OPENER
Install in the reverse order of removal.
2. FUEL FLAP OPENER
Install in the reverse order of removal.
C: INSPECTION
Make sure the fuel flap opens and closes smoothly.
SL-00038
SL-00022
SL-00023

SL-35
SECURITY AND LOCK
Ignition Key Lock
17.Ignition Key Lock
A: REPLACEMENT
1) Remove the ground cable from battery.
2) Remove the steering column. REMOVAL, Tilt Steering Column.>
3) Secure the steering column in a vise. Remove
the bolt with a drill.
4) Remove the ignition key lock.
5) Use a new torn bolt. Tighten the torn bolt to end
of thread.
B: INSPECTION
1) Remove the instrument panel lower cover.
2) Remove the lower column cover.
3) Unfasten the holddown clip which secures harness
and disconnect the connector of ignition switch from
body harness.
4) Turn the ignition key plate to each position and
check the continuity between terminals of ignition
connector.
If NG, replace the ignition switch.
Switch position Terminal No. Standard
LOCK — —
ACC No. 1 and No. 2 Less than 1 Ω
ON No. 1 and No. 2
No. 1 and No. 4
No. 2 and No. 4Less than 1 Ω
ST No. 1 and No. 3
No. 1 and No. 4
No. 3 and No. 4Less than 1 Ω
SL-00024
SL-00025