display SUZUKI SWIFT 2000 1.G RG413 Service Owner's Manual

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-115
INSPECTION
Fig. 1 for Step 3Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Is SUZUKI scan tool available? Go to Step 3. Go to Step 4.
3 Check PNP Signal (“D” range signal).
1) Connect SUZUKI scan tool to DLC with igni-
tion switch OFF. See Fig. 1.
2) Turn ignition switch ON and check PNP sig-
nal (“P/N” or “D” range) on display when
shifting selector lever to each range.
Is “D” range on display (Is 0 – 1 V indicated) no
matter which of “R”, “D”, “2” and “L” range posi-
tions selector lever may be at? See Table 1.Intermittent trouble or
faulty ECM. Check for
intermittent referring to
“Intermittent and poor
connection” in Section 0A.Go to Step 5.
4 Check PNP Signal (“D” range signal).
1) Turn ignition switch ON.
2) Check voltage at terminal C41-14 (Case of
TYPE A. See NOTE) or G02-6 (Case of
TYPE B. See NOTE) of ECM connector
connected. See Fig. 2.
Is “D” range on display (Is 0 – 1 V indicated) no
matter which of “R”, “D”, “2” and “L” range posi-
tions selector lever may be at? See Table 1.Intermittent trouble or
faulty ECM. Check for
intermittent referring to
“Intermittent and poor
connection” in Section 0A.Go to Step 5.
5Is “P/N range on display (Is 10 – 14 V indicated)
when selector lever is at one of “R”, “D”, “2” and
“L” range positions only?Check transmission range
switch and circuits refer-
ring to section 7B.Go to Step 6.
6 Check PNP Signal Circuit.
1) Turn ignition switch OFF.
2) Disconnect TCM connectors.
3) Check for proper connection to TCM at ter-
minal C44-8.
4) If OK, then check voltage at terminal
C44-8 in TCM connector disconnected, with
ignition switch ON.
Is it 10 – 14 V? See Fig. 3“GRN/ORN” circuit open,
poor transmission range
switch connector connec-
tion, select cable malad-
justed, transmission
range sensor malad-
justed or transmission
range sensor malfunction.
If all above are OK, sub-
stitute a known-good
TCM and recheck.“LT BLU” (Case of TYPE
A. See NOTE) or “GRN
RED” (Case of TYPE B.
See NOTE) circuit open or
poor C41-14 (Case of
TYPE A. See NOTE) or
G02-6 (Case of TYPE B.
See NOTE) connection.
If wire and connection are
OK, substitute a known-
good ECM and recheck.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-123
Fig. 1 for Step 105 Check A/C (input) signal circuit referring to Step
1 of Table B-5 A/C Signal Circuit Check, if
equipped. (A/C signal can be also checked by
using SUZUKI scan tool.)
Is it in good condition?Go to Step 6. Repair or replace A/C sig-
nal circuit or A/C system.
6 Check IAC system referring to Step 2 of DTC
P0505 Diag. Flow Table.
Is check result satisfactory?Go to Step 7. Go to Step 3 of DTC
P0505 Diag. Flow Table.
7 Was IAC duty less than about 3% (or more than
about 97% for OFF duty meter) in Step 1 of this
table?Check abnormal air inhal-
ing from air intake system,
PCV valve and EVAP
canister purge control
system.Check TP sensor (closed
throttle position) and ECT
sensor for performance.
If sensors are OK, substi-
tute a known-good ECM.
8 Is SUZUKI scan Tool available? Go to Step 9. Go to Step 10.
9 Check PNP signal (“D” range signal).
1) Connect SUZUKI scan tool to DLC with igni-
tion switch OFF.
2) Turn ignition switch ON and check PNP sig-
nal (“P/N” and “D” range) on display when
shifting selector lever to each range. See
Table 1.
Is check result satisfactory?Go to Step 11. Repair or replace.
10 Check PNP signal (“D” range signal).
1) Turn ignition switch ON.
2) Check voltage at terminal C41-14 (Case of
TYPE A. See NOTE) or G02-6 (Case of
TYOE B. See NOTE) of ECM connector
connected. See Fig. 1 and Table 1.
Is check result satisfactory?Go to Step 11. Repair or replace.
11 Check IAC system referring to Step 2 of DTC
P0505 Diag. Flow Table.
Is check result satisfactory?Go to Step 10. Go to Step 3 of DTC
P0505 Diag. Flow Table.
12 Was IAC duty more than about 30% (or less
than 70% for OFF duty meter) in Step 1 of this
table?Check parts or system
which can cause engine
low idle.
Accessory engine load
Clog of air passage
Etc.Substitute a known-good
ECM and recheck. Step Action Yes No
[A] : Case of TYPE A is shown (See NOTE)
[B] : Case of TYPE B is shown (See NOTE)

6-124 ENGINE GENERAL INFORMATION AND DIAGNOSIS
Table 1 for Step 9 and 10
TABLE B-5 A/C SIGNAL CIRCUITS CHECK (VEHICLE WITH A/C)
Scan tool or voltmeter
SUZUKI SCAN TOOL
DISPLAYVOLTAGE AT C41-14
Selector lever
position“P” and “N” range P/N range 10 – 14V
“R”, “D”, “2” and “L” range D range 0 – 1V
1. Blower fan motor 3. A/C switch 5. A/C evaporator temp. sensor
2. Blower fan switch 4. A/C pressure switch 6. A/C compressor clutch
[A] : Case of TYPE A is shown (See NOTE) [B] : Case of TYPE B is shown (See NOTE)
IG2
M
ECM
PNK/BLU
YEL/GRN
PNK/GRN
WHT/BLK
ORN
PNK/BLK
G02-13
C41-16
C41-1
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
1
234
5
6
C41-18 [A]
C42-30 [B]
G02-14 [A]
G02-1 [B]
G02-14 [B] G02-10 [A]
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.

6-128 ENGINE GENERAL INFORMATION AND DIAGNOSIS
TABLE B-7 RADIATOR FAN CONTROL SYSTEM CHECK
INSPECTION
1. Radiator fan relay No.1 3. Radiator fan relay No.3 [A] : Case of TYPE A is shown (See NOTE)
2. Radiator fan relay No.2 4. Radiator fan [B] : Case of TYPE B is shown (See NOTE)
BATT
80A30A
15A
BLKBLU/WHT
ECM
BLK/ORN
BLK/ORNC42-1
C42-3
L+
L–
H– H+
BLU
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
C41-18
GRN/RED [B]PPL/YEL [A]
BLK/RED
BLU/WHT
BLU/RED
BLK
BLU
BLU/BLK
PPL/YEL
BLU/REDBLK/YEL
BRN/WHT
1
2
34
G02-3 [A]
C41-9 [B]
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
Step Action Yes No
1 Check Fan Control System.
1) Connect scan tool to DLC with ignition switch OFF.
2) Start engine and select “DATA LIST” mode on scan
tool.
3) Warm up engine until coolant temp. is 97.5°C, 208°F or
higher and A/C switch turn OFF. (If engine coolant
temp. does not rise, check engine cooling system or
ECT sensor.) See Fig. 1.
Is radiator cooling fan started when engine coolant temp.
reached above temp.?Radiator cooling fan
control system is in
good condition.Go to Step 2.
2 Check Radiator Fan Relay and Its Circuit.
1) Check DTC and pending DTC with scan tool.
Is DTC P0480 displayed?Go to DTC P0480 Diag.
Flow Table.Go to Step 3.
3 Check Radiator Fan Relays.
1) Turn ignition switch OFF and remove radiator cooling
fan relays. (No.1 – No.3)
2) Check for proper connection to relay at terminals “c”
and “d”.
3) If OK, check that there is continuity between “c” and “d”
when battery is connected to terminals “a” and “b”. See
Fig. 2.
Is check result satisfactory?Go to Step 4. Replace radia-
tor fan relay(s).

6E1-36 ENGINE AND EMISSION CONTROL SYSTEM
OUTPUT SIGNALS OF THROTTLE VALVE OPENING
AND ENGINE COOLANT TEMP. (VEHICLE WITH A/T
ONLY)
THROTTLE VALVE OPENING SIGNAL INSPECTION
Check throttle valve opening (throttle position) signal referring to
step 1 of DTC P1700 (No.32 or 33) Flow Table in Section 7B. If
check result is not satisfactory, check each wire harness, circuit
connections and TP sensor.
ENGINE COOLANT TEMP. SIGNAL INSPECTION
Check engine coolant temp. signal referring to step 1 of DTC
P1705 (NO.51) Flow Table in Section 7B.
If check result is not satisfactory, check each wire harness, circuit
connection and ECT sensor.
EMISSION CONTROL SYSTEM
EGR SYSTEM
SYSTEM INSPECTION (USING SUZUKI SCAN TOOL)
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
2) Turn ignition switch ON and then select “DATA LIST” mode
on scan tool.
3) Make sure that vehicle condition is as following.
Vehicle speed = 0 km/h (0 KPH)
Engine speed ≤ 3000 rpm
4) Clear DTC by using “CLEAR INFO” mode.
5) With engine idling (without depressing accelerator pedal),
open EGR valve by using “STEP EGR” mode in “MISC
TEST” menu. In this state, according as EGR valve opening
increases engine idle speed drops. If not, possible cause is
clogged EGR gas passage, stuck or faulty EGR valve, poor
performance of ECT sensor or TP sensor or DTC and/or
pending DTC is (are) stored in ECM memory.
REMOVAL
1) Disconnect negative cable at battery.
2) Remove air intake pipe.
3) Remove EGR pipe.
4) Disconnect EGR valve connector.
5) Remove EGR valve and gasket from intake manifold.
1. SUZUKI scan tool display
2. EGR valve opening (0: Close, 100: Full Open)