key SUZUKI SWIFT 2000 1.G Transmission Service Owner's Guide

IMMOBILIZER CONTROL SYSTEM 8G-21
ON-VEHICLE SERVICE
PRECAUTIONS IN HANDLING IMMOBILIZER
CONTROL SYSTEM
Don’t turn ON ignition switch with ignition key for immobilizer
control system put together with another one or placed quite
close to another one. Or the system may detect abnormal
condition and prevent engine from starting.
Do not turn ON ignition switch by using ignition key with any
type of metal wound around its grip or in contact with it. Or
the system may detect abnormal condition and prevent
engine from starting.
Do not leave ignition key where high temperature is antici-
pated.High temperature will cause transponder in ignition
key to be abnormal or damaged.

IMMOBILIZER CONTROL SYSTEM 8G-23
HOW TO REGISTER IGNITION KEY
Register the ignition key with a built-in transponder in Immobilizer
Control Module by using the following procedure.
1) Prepare SUZUKI scan tool and cartridge for immobilizer con-
trol system.
2) With ignition switch OFF, connect SUZUKI scan tool to data
link connector (DLC) (1) located on underside of instrument
panel at driver’s seat side.
(A) : 09931-76011 (SUZUKI scan tool)
(B) : Immobilizer cartridge
(C) : 09931-76030 (16/14 pin DLC cable)
3) Prepare ignition key with a built-in transponder (1). And then
turn ignition switch ON by using it.
4) Number of Transponder codes for ignition key with a built-in
transponder that can be registered in Immobilizer Control
Module is limited to 4. If needed, clear all Transponder
codes for ignition key with a built-in transponder that have
been registered in Immobilizer Control Module by executing
the “CLR. TRANS COD (CLEAR TP CODE)” command in
the SELECT MODE menu by using SUZUKI scan tool. CAUTION:
When registering the ignition key including a transpon-
der into the immobilizer control module by using Suzuki
scan tool, confirm that the knob color of the ignition key
to be registered for the vehicle is dark gray. The ignition
key with wrong knob color cannot be registered.
NOTE:
For operation procedure of SUZUKI scan tool, refer to
SUZUKI scan tool operator’s manual.
1
(C)(A)
(B)
NOTE:
When “CLR. TRANS COD (CLEAR TP CODE)” command
is executed with the immobilizer indicator lamp ON, it
remains ON even after execution of that command is
over. It will start flashing when the ignition switch is
turned OFF once and then turned ON after some sec-
onds.

8G-24 IMMOBILIZER CONTROL SYSTEM
5) Using SUZUKI scan tool, register Transponder code in
Immobilizer Control Module by executing “ENT. TRANS
COD (ENT. TP CODE)” command in SELECT MODE menu.
6) Make sure that immobilizer indicator lamp lights when igni-
tion switch is turned OFF once and then ON.
7) If any other Transponder code for ignition key with a built-in
transponder needs to be registered, repeat above steps 3),
5) and 6).
PROCEDURE AFTER IMMOBILIZER CONTROL MODULE
REPLACEMENT
When Immobilizer Control Module was replaced, including when replaced because rechecking by using a
known-good Immobilizer Control Module was necessary during trouble diagnosis, register Transponder code
and ECM/Immobilizer Control Module code in Immobilizer Control Module and ECM/Immobilizer Control Module
code in ECM by performing following procedure.
1) Perform steps 1) and 2) described in “How To Register Ignition Key”.
2) Prepare ignition key with a built-in transponder. And then turn ignition switch ON by using it.
3) Using SUZUKI scan tool, clear all transponder codes registered in Immobilizer Control Module by executing
“CLR. TRANS COD (CLEAR TP CODE)” command in SELECT MODE menu.
4) Using SUZUKI scan tool, register Transponder code in Immobilizer Control Module by executing “ENT.
TRANS COD (ENT. TP CODE)” command in SELECT MODE menu.
5) Using SUZUKI scan tool, register ECM/Immobilizer Control Module code in both Immobilizer Control Module
and ECM by executing “RECORD ECU (RECORD ECM/PCM/ICM)” command in SELECT MODE menu.
6) Make sure that immobilizer indicator lamp lights when ignition switch is turned OFF once and then ON.
7) If any other Transponder code for ignition key with a built-in transponder needs to be registered, repeat
above steps 2), 4) and 6).NOTE:
Up to 4 Transponder codes for ignition key with a built-
in transponder can be registered.
It is not possible to register the same Transponder
code for ignition key with a built-in transponder as the
one already registered in Immobilizer Control Module.
CAUTION:
When registering the ignition key including a transponder into the immobilizer control module by
using Suzuki scan tool, confirm that the knob color of the ignition key to be registered for the vehicle
is dark gray. The ignition key with wrong knob color cannot be registered.
NOTE:
When “CLR. TRANS COD (CLEAR TP CODE)” command is executed with the immobilizer indicator
lamp ON, it remains ON even after execution of that command is over. It will start flashing when the
ignition switch is turned OFF once and then turned ON after some seconds.

IMMOBILIZER CONTROL SYSTEM 8G-25
PROCEDURE AFTER ECM REPLACEMENT
When ECM was replaced, including when replaced because rechecking by using a known-good ECM was nec-
essary during trouble diagnosis, register ECM/Immobilizer Control Module code in ECM by performing following
procedure.
1) Perform steps 1) and 2) described in “How To Register Ignition Key”. And then turn ignition switch ON.
2) Using SUZUKI scan tool, register ECM/Immobilizer Control Module code in ECM by executing “RECORD
ECU (RECORD ECM/lCM)” command in SELECT MODE menu.
3) Make sure that malfunction indicator lamp lights when ignition switch is turned OFF once and then ON.
SPECIAL TOOL
NOTE:
Up to 4 Transponder codes for ignition key with a built-in transponder can be registered.
It is not possible to register the same Transponder code for ignition key with a built-in transponder
as the one already registered in Immobilizer Control Module.
NOTE:
For operation procedure of SUZUKI scan tool, refer to SUZUKI scan tool operator’s manual.
09931-76011 09931-76030
Tech 1A kit
See NOTE below.Immobilizer cartridge of
version 1.1 or more16/14 pin DLC cable Mass storage cartridge of
version 1.5 or more
NOTE:
This kit includs the following items.
1. Storage case, 2. Operator’s manual, 3. Tech 1A, 4. DLC cable, 5. Test lead/probe,
6. Power source cable, 7. DLC cable adaptor, 8. Self-test adaptor

BODY SERVICE 9-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 9
BODY SERVICE
CONTENTS
GLASS, WINDOWS AND MIRRORS ................. 9-2
FRONT DOOR GLASS ................................... 9-2
FRONT DOOR WINDOW REGULATOR ........ 9-6
DOOR MIRROR .......................................... 9-7
REAR DOOR GLASS (IF EQUIPPED) ....... 9-8
REAR DOOR WINDOW REGULATOR ........ 9-11
WINDOW SHIELD ........................................ 9-12
QUARTER WINDOW .................................... 9-17
BACK DOOR GLASS .................................... 9-18
BODY STRUCTURE......................................... 9-19
FRONT DOOR ASSEMBLY .......................... 9-19
REAR DOOR ASSEMBLY ............................ 9-22
BACK DOOR ASSEMBLY ............................ 9-23
HOOD ........................................................... 9-25
FRONT FENDER .......................................... 9-26
FRONT BUMPER AND REAR BUMPER...... 9-27
ROOF RAIL (IF EQUIPPED) ......................... 9-28
BODY DIMENSIONS .................................... 9-29
ENGINE ROOM ........................................ 9-29
BACK DOOR ............................................. 9-30
SIDE BODY ............................................... 9-31UNDER BODY .......................................... 9-34
PANEL CLEARANCE ................................... 9-36
INSTRUMENTATION AND DRIVER
INFORMATION................................................. 9-38
INSTRUMENT PANEL .................................. 9-38
SEATS .............................................................. 9-40
FRONT SEAT ............................................... 9-40
REAR SEAT.................................................. 9-41
SECURITY AND LOCKS ................................. 9-42
FRONT DOOR LOCK ASSEMBLY............... 9-42
REAR DOOR LOCK ASSEMBLY (IF
EQUIPPED) .................................................. 9-44
BACK DOOR LOCK ASSEMBLY ................. 9-45
KEY CODING ............................................... 9-46
KEY USAGE AND IDENTIFICATION ....... 9-46
IGNITION SWITCH LOCK CYLINDER ..... 9-47
EXTERIOR AND INTERIOR TRIM ................... 9-47
FLOOR CARPET .......................................... 9-47
HEAD LINING ............................................... 9-48
PAINT AND COATINGS .................................. 9-50 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
When body servicing, if shock may be applied to air bag system component parts, remove those
parts beforehand. (Refer to Section 10B.)
NOTE:
Fasteners are important attaching parts in that they could affect the performance of vital components
and systems, and / or could result in major repair expense. They must be replaced with one of the
same part number of with an equivalent part if replacement becomes necessary.
Do not use a replacement part of lesser quality or substitute a design. Torque values must be used as
specified during reassembly to assure proper retention of these parts.

9-42 BODY SERVICE
SECURITY AND LOCKS
FRONT DOOR LOCK ASSEMBLY
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
6) of “REMOVAL” under “FRONT DOOR GLASS” in this sec-
tion.
2) Raise window all the way up.
3) Remove door sash.
4) Disconnect door opening control rod (1) from outside handle.
5) Disconnect door latch control rod (2).
6) Disconnect door lock motor lead wire (if equipped).
7) Remove door lock knob (3).
8) Loosen door latch screw (4), door latch actuator screw (5) (if
equipped power door lock) and remove door lock assembly
(6).
9) Remove key cylinder retainer (7).
10) Remove key cylinder (8).
[A] : Without power door lock model 3. Inside handle bezel 7. Key cylinder retainer
[B] : With power door lock model 4. Latch striker 8. Door latch screw
1. Front door latch assembly
: Apply lithium grease 99000-25010 to sliding part5. Shim 9. Door latch striker screw
2. Outside handle 6. Key cylinder 10. Door latch actuator screw
1
1
8
85
4
9
10 2
7
6
3[A]
[B]
3
17
8
2
4
6 5

9-46 BODY SERVICE
5) Remove back door licence garnish (1).
6) Remove back door lock cylinder (2).
INSTALLATION
Reverse removal procedure to install back door lock assembly
noting the following instruction.
Adjust door latch striker so that its center aligns with the cen-
ter of groove in door latch base.
INSPECTION
Check that door open and closes smoothly and properly.
Also check that door latch half lock operates properly (Check that
door latch half lock keeps door from opening all the way) and door
latch full locks securely closed.
Adjust door latch striker position if necessary.
KEY CODING
KEY USAGE AND IDENTIFICATION
Key is used for ignition and door lock cylinder. Keys are cut on
both edges to make them reversible.
Key identification is obtained from five character key code
stamped on key code tag. Using this key code, key code cutting
combination can be determined from a code list (available to own-
ers of key cutting equipment from suppliers).
If key codes are not available from records or tags, key code can
be obtained from the right hand door lock cylinder (if lock has not
been replaced). Lock cylinders supplied by the factory as service
parts are unmarked.
If original key is available, key code cutting combination can be
determined by laying key.
2
1

AIR BAG SYSTEM 10B-47
DISABLING AIR BAG SYSTEM
1) Turn steering wheel so that vehicle's wheels (front tires) and
pointing straight ahead.
2) Turn ignition switch to “LOCK” position and remove key.
3) Remove “AIR BAG” fuse (2) from fuse box (1).
4) Disconnect Yellow connector (3) of contact coil and combi-
nation switch assembly.
a) Release locking of lock lever.
b) After unlocked, disconnect connector.
5) If equipped with passenger air bag (inflator) module, pull out
glove box while pushing its stopper from both right and left
sides and disconnect Yellow connector (4) of passenger air
bag (inflator) module.
a) Release locking of lock lever.
b) After unlocked, disconnect connector.
ENABLING AIR BAG SYSTEM
1) Turn ignition switch to “LOCK” position and remove key.
2) Connect Yellow connector (1) of contact coil and combina-
tion switch assembly, and be sure to lock connector with lock
lever.
a) Connect connector.
b) Lock connector with lock lever.NOTE:
With “AIR BAG” fuse removed and ignition switch ON,
“AIR BAG” warning lamp will be ON.
This is normal operation and does not indicate a air bag
system malfunction.

AIR BAG SYSTEM 10B-61
DEPLOYMENT/ACTIVATION OUTSIDE VEHI-
CLE
Use this procedure when the vehicle itself is used again (only the
air bag (inflator) module(s) and seat belt pretensioner(s) are dis-
posed).
1) Turn ignition switch to “LOCK”, position remove key and put
on safety glasses.
2) Check that there is no open, short or damage in special tool
(deployment harness). If any faulty is found, do not use it
and be sure to use new deployment harness.
Special tool
(A) : 09932-75030
3) Short (1) the two deployment harness leads together by fully
seating one banana plug into the other.
4) Remove air bag (inflator) module(s) and seat belt preten-
sioner(s) from vehicle, referring to SECTION 3C, 10B and
10. WARNING:
Deployment harness shall remain shorted and not be
connected to a power source until the air bag is to be
deployed and seat belt pretensioner is to be activated.
WARNING:
Always carry live air bag (inflator) module with trim
cover away from you.
When storing a live air bag (inflator) module or when
leaving a live air bag (inflator) module unattended on a
bench or other surface, always face the bag and trim
cover up and away from the surface. As the live pas-
senger air bag (inflator) module must be placed with its
bag (trim cover) facing up, place it on the workbench
with a slit (1) or use the workbench vise (2) to hold it
securely at its lower mounting bracket (3).
This is necessary so that a free space is provided to
allow the air bag to expand in the unlikely event of
accidental deployment.
Failure to follow procedures may result in personal
injury.
1
3
32

AIR BAG SYSTEM 10B-67
DEPLOYMENT/ACTIVATION INSIDE VEHICLE
Use this procedure when scrapping the entire vehicle including
the air bag (inflator) modules and seat belt pretensioners.
1) Turn ignition switch to “LOCK” position, remove key and put
on safety glasses.
2) Remove all loose objects from front seats and instrument
panel.
3) [For driver air bag (inflator) module]
Disconnect contact coil connector (1) located near the base
of the steering column.
[For passenger air bag (inflator) module]
Remove glove box from instrument panel and disconnect
passenger air bag (inflator) module connector (2).
[For seat belt pretensioner]
Remove both side (driver and passenger side) center pillar
lower trim and disconnect seat belt pretensioner connectors
(3).
4) Confirm that each air bag (inflator) module is securely
mounted.
5) Check that there is no open, short or damage in special tool
(deployment harness). If any faulty condition is found, do not
use it and be sure to use new deployment harness.
Special tool
(A) : 09932-75030
6) Short (1) the two deployment harness leads together by fully
seating one banana plug into the other.
7) Connect deployment harness connector to air bag (inflator)
module (driver or passenger) or seat belt pretensioner
(driver or passenger) and lock connector with lock lever.
a) Connect connector.
b) Lock connector with lock lever.CAUTION:
When vehicle itself will be used again, deploy/activate
the air bag and pretensioner outside vehicle according to
“DEPLOYMENT/ACTIVATION OUTSIDE VEHICLE”, for
deploying/activating it inside will cause the instrument
panel, glove box and their vicinity to be deformed.
Failure to observe this CAUTION may require unneeded
vehicle inspection and repair.
1
2
For Driver Air Bag (Inflator) Module
For Passenger Air Bag (Inflator) Module
For Seat Belt Pretensioner
WARNING:
Deployment harness shall remain shorted and not be
connected to a power source until the air bag is to be
deployed and seat belt pretensioner is to be activated.
(A)
1
For Driver Air Bag (inflator) Module