cylinder SUZUKI SX4 2006 1.G Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 1A-58 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Do you have SUZUKI scan tool?Go to Step 3. Go to Step 5.
3Camshaft position control check
1) With ignition switch turned OFF, connect SUZUKI scan
tool.
2) Start engine and warm up to normal operating
temperature.
3) Select menu to “Data List”.
4) Check that “VVT GAP” displayed on SUZUKI scan tool is
0 – 3°.
Is it OK?Go to Step 4. Check valve timing
referring to “Timing
Chain and Chain
Tensioner Removal and
Installation in Section
1D”. If OK, go to Step 5.
4Camshaft position control check
1) Drive vehicle under following conditions.
• Vehicle speed at 80 km/h (50 mile/h).
• Gear position at 5th or D range.
2) Check that “VVT GAP” displayed on SUZUKI scan tool is
0 – 5°.
Is it OK?Substitute a known-
good ECM and recheck.Go to Step 5.
5Oil control circuit visual inspection
1) Remove cylinder head cover referring to “Cylinder Head
Cover Removal and Installation in Section 1D”.
2) Check oil pressure leakage from oil control circuit.
Is it in good condition?Go to Step 6. Repair or replace.
6Oil control valve and oil gallery pipe check
1) Remove oil control valve referring to “Oil Control Valve
Removal and Installation (For Engine with VVT) in
Section 1D”.
2) Remove oil gallery pipe referring to “Timing Chain Cover
Removal and Installation in Section 1D”.
3) Check oil gallery pipe and oil control valve for clog or
sludge.
Are they in good condition?Go to Step 7. Clean oil control valve
and oil gallery pipe.
Replace oil control valve
if a problem is not
solved after cleaning oil
control valve and oil
gallery pipe.
7Oil control valve electrical circuit check
1) Check that oil control valve circuit is in good condition
referring to “DTC P0010: Camshaft Position Actuator
Circuit (for engine with VVT system)”.
Is circuit in good condition?Repair circuit. Go to Step 8.
8Oil control valve check
1) Check oil control valve referring to “Oil Control Valve
Inspection (For Engine with VVT) in Section 1D”.
Is it in good condition?Replace camshaft
timing sprocket.Replace oil control
valve.

Downloaded from www.Manualslib.com manuals search engine 1A-110 Engine General Information and Diagnosis:
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 /
Cylinder 3 / Cylinder 4 Misfire Detected
S6RW0D1104039
System Description
ECM measures the angle of the crankshaft based on the pulse signal from the CKP sensor and CMP sensor for each
cylinder. If it detects a large change in the angle speed of the crankshaft, it concludes occurrence of a misfire. When
the number of misfire is counted by ECM beyond the DTC detecting condition, it determines the cylinder where the
misfire occurred and output it as DTC.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temp.: –7 °C, 19.4 °F or more
• Engine coolant temp.: –10 °C, 14 °F or more
• Altitude (barometric pressure): 2500 m, 8200 ft or less (560 mmHg, 74.4 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Drive vehicle under freeze frame data condition as noted for 1 min. or more.
5) Stop vehicle and check DTC and pending DTC.DTC detecting condition Trouble area
DTC P0300:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 2 or more cylinders. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adversely during 1000 engine revolution, is
detected at 2 or more cylinders. (2 driving cycle detection logic)• Ignition system
• Fuel injector and its circuit
• Fuel pressure
• EGR system
• Abnormal air drawn in
• Engine compression
• Valve lash adjuster
• Valve timing
• Fuel shortage
• Exhaust system
• Fuel of poor quality DTC P0301, P0302, P0303, P0304:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 1 cylinder. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adversely during 1000 engine revolution, is
detected at 1 cylinder. (2 driving cycle detection logic)

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-111
DTC Troubleshooting
NOTE
If the vehicle runs under fuel deficient condition (such as a condition in which the fuel pump is unable
to draw fuel properly), DTC of misfire may possibly be detected due to fuel pressure drop even though
there is no abnormal condition existing in the Engine and Emission System.
Therefore, if the DTC still cannot be detected with “Trouble Symptom Confirmation” executed in
accordance with “Engine and Emission Control System Check” the possible cause may be due to a
running condition under insufficient fuel supply at the time of detecting DTC of misfire.

Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2Does fuel level meter indicate “E” level (empty)?Add fuel and recheck. Go to Step 3.
3Fuel quality check
1) Check that there is fuel of good quality in the fuel tank.
Is it OK?Go to Step 4. Clean in fuel system
circuit and change fuel.
4Ignition system check
1) Check spark plug and ignition spark of cylinder where
misfire occurs, referring to “Spark Plug Inspection in
Section 1H” and “Ignition Spark Test in Section 1H”.
Are they in good condition?Go to Step 5. Faulty ignition coil, wire
harness, spark plug or
other system parts.
5Fuel injector circuit check
1) Using sound scope, check each injector operating sound
at engine cranking or idling.
Do all injectors make operating sound?Go to Step 6. Check coupler
connection and wire
harness of injector not
making operating sound
and injector itself. If OK,
substitute a known-
good ECM and recheck.
6Fuel pressure check
1) Check fuel pressure referring to “Fuel Pressure Check”.
Is check result satisfactory?Go to Step 7. Repair or replace fuel
system.
7Fuel injector check
1) Check fuel injector(s) referring to “Fuel Injector
Inspection in Section 1G”.
Is check result satisfactory?Go to Step 8. Replace defective
injector.
8Ignition timing check
1) Check ignition timing referring to “Ignition Timing
Inspection in Section 1H”.
Is check result satisfactory?Go to Step 9. Check related sensors.
9EGR system check
1) Check EGR system referring to “EGR System Inspection
(If Equipped) in Section 1B”.
Is check result satisfactory?Go to Step 10. Repair or replace EGR
system.
10Exhaust system check
1) Check exhaust system for exhaust gas clogged.
Is it OK?Go to Step 11. Repair clogged of
exhaust system.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-117
System Description
The CMP sensor located on the transmission side of cylinder head (VVT model) or timing chain cover (non-VVT
model) consists of the signal generator (magnetic sensor) and signal rotor (intake camshaft portion (VVT model) or
exhaust camshaft timing sprocket (non-VVT model)).
The signal generator generates reference signal through slits in the slit plate which turns together with the camshaft.
Reference signal
The CMP sensor generates 6 pulses of signals each of which has a different waveform length while the camshaft
makes one full rotation. Refer to “Inspection of ECM and Its Circuits”.
Based on these signals, ECM judges which cylinder piston is in the compression stroke and the engine speed.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Crank engine for 5 sec.
4) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
Before this troubleshooting is performed, read the precautions for DTC troubleshooting referring to
“Precautions for DTC Troubleshooting”.

DTC detecting condition Trouble area
• CMP sensor pulse is less than 20 pulses per crankshaft 8 revolutions
or
• CMP sensor pulse is more than 28 pulses per crankshaft 8
revolutions
or
• CMP sensor pulse is less than 20 pulses between BTDC 75° CA and
BTDC 5° CA with crankshaft 8 revolutions from engine start.
(1 driving cycle detection logic)• CMP sensor circuit open or short
• Signal rotor teeth damaged
• CMP sensor malfunction, foreign material
being attached or improper installation
•ECM
Step Action Yes No
1Was “Engine and Emission Control System Check”
performed?Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2CMP sensor and connector for proper installation check
Is CMP sensor installed properly and connector connected
securely?Go to Step 3. Correct.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-181
Reference waveform No.1
Fuel injector signal (1) with engine idlingReference waveform No.2
No.1 fuel injector signal (2) with engine idling E01-58RED/
BLKA/C condenser fan
relay
(if equipped with A/
C)0 – 1 VBlower speed selector ON
A/C or defroster switch ON
Engine running or Engine
coolant temperature at
more than 110 °C (230 °F)
with engine running.—
10 – 14 VExcept the above
mentioned condition with
engine running
E01-59 — — — — —
E01-60BRN/
WHTMain power supply
relay output10 – 14 V Ignition switch turned OFF.
—
0 – 2 V Ignition switch turned ON. Terminal
No.Wire
colorCircuit Normal voltage Condition Remarks
Measurement
terminalCH1: “C01-2” to “C01-58”
Oscilloscope
settingCH1: 20 V/DIV
TIME: 1 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
2. Fuel injection pulse width: 2-4 msec. 3. 10 – 14 V
I4RS0B110050-01
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-1” to “C01-58”
Oscilloscope
settingCH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110051-01

Downloaded from www.Manualslib.com manuals search engine 1A-182 Engine General Information and Diagnosis:
Reference waveform No.3
No.2 fuel injector signal (2) with engine idlingReference waveform No.4
EGR valve signal
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-2” to “C01-58”
Oscilloscope
settingCH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110052-01
Measurement
terminalCH1: “C01-4” to “C01-58”
CH2: “C01-3” to “C01-58”
CH3: “C01-19” to “C01-58”
CH4: “C01-18” to “C01-58”
Oscilloscope
settingCH1: 20 V/DIV, CH2: 20 V/DIV
CH3: 20 V/DIV, CH4: 20 V/DIV
TIME: 40 ms/DIV
Measurement
conditionEngine at cranking
1. EGR valve stepper motor coil 1 signal
2. EGR valve stepper motor coil 2 signal
3. EGR valve stepper motor coil 3 signal
4. EGR valve stepper motor coil 4 signal
5. ON signal
6. OFF signal
I4RS0B110053-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-183
Reference waveform No.5
Ignition coil No.2 and No.3 signal (2) with engine idling
Reference waveform No.6
Ignition coil signal (1) with engine idlingReference waveform No.7
Ignition coil No.1 and No.4 signal (2) with engine idling Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-5” to “C01-58”
Oscilloscope
settingCH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
Measurement
terminalCH1: “C01-6” to “C01-58”
Oscilloscope
settingCH1: 2 V/DIV
TIME: 4 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
I4RS0B110054-01
2. 4 – 6 V 3. Ignition coil pulse width: 4 – 5 msec.
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-6” to “C01-58”
Oscilloscope
settingCH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110055-02
I4RS0B110056-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-185
Reference waveform No.11
No.3 fuel injector signal (2) with engine idlingReference waveform No.12
No.4 fuel injector signal (2) with engine idling
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-16” to “C01-58”
Oscilloscope
settingCH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110062-01
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-17” to “C01-58”
Oscilloscope
settingCH1: 5 V/DIV, CH2: 20 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110063-01

Downloaded from www.Manualslib.com manuals search engine 1A-186 Engine General Information and Diagnosis:
Reference waveform No.13
CMP sensor signal with engine idlingReference waveform No.14
CMP sensor signal with engine idling
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-21” to “C01-58”
Oscilloscope
settingCH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 20 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
2. CKP signal
3. 360° crank angle
4. 4 – 5 V
5. 36 – 6 = 30 CKP pulse
I4RS0B110064-01
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “C01-21” to “C01-58”
Oscilloscope
settingCH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 10 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
2. CKP signal
3. 30° crank angle
4. 10° crank angle
5. 360° crank angle
6. 36 – 6 = 30 CKP pulse
I4RS0B110065-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-189
Reference waveform No.23
CAN communication line signal from ABS / ESP®
control module assembly or TCM with ignition switch
turned ONReference waveform No.24
Ignition pulse (engine revolution) signal (2) with engine
idling
Measurement
terminalCH1: “E01-3” to “C01-58” / CH1:
“C01-13” to “C01-58”
CH2: “E01-18” to “C01-58” / CH2:
“C01-12” to “C01-58”
Oscilloscope
settingCH1: 1 V/DIV, CH2: 1 V/DIV
TIME: 40 µs/DIV
Measurement
conditionIgnition switch turned ON
(Signal pattern is depending on
engine condition)
1. CAN communication line signal (High)
2. CAN communication line signal (Low)
I4RS0B110076-01
Measurement
terminalCH1: “C01-20” to “C01-58”
CH2: “E01-4” to “C01-58”
Oscilloscope
settingCH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 40 ms/DIV
Measurement
condition• After warmed up to normal
operating temperature
• Engine at specified idle speed
[A]: For VVT model
[B]: For non-VVT model
1. Cylinder reference signal (CMP reference signal)
3. 720° crank angle
I4RS0B110077-01