code TOYOTA AVENSIS 2005 Service User Guide

0505N±04
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx.
C/
F)
05±4
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK

05±2
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
9SYMPTOM SIMULATION
10DTC CHECK (See page 05±5)
AMalfunction code
BNo code
B GO TO STEP 12
A
11DTC CHART (See page 05±16)
GO TO STEP 14
12BASIC INSPECTION (See page 05±5)
AWrong parts not confirmed
BWrong parts confirmed
B GO TO STEP 17
A
13PROBLEM SYMPTOMS TABLE (See page 05±22)
AWrong circuit confirmed
BWrong parts confirmed
B GO TO STEP 17
A
14CHECK ECM POWER SOURCE CIRCUIT (See page 05±124)
15 CIRCUIT INSPECTION
AMalfunction not confirmed
BMalfunction confirmed
B GO TO STEP 18
A

± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±73
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0300 RANDOM/MULTIPLE CYLINDER MISFIRE
DETECTED
DTC P0301 CYLINDER 1 MISFIRE DETECTED
DTC P0302 CYLINDER 2 MISFIRE DETECTED
DTC P0303 CYLINDER 3 MISFIRE DETECTED
DTC P0304 CYLINDER 4 MISFIRE DETECTED
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position sensor to monitor changes in
the crankshaft rotation of each cylinder.
The ECM counts the number of times from the engine speed change rate, indicating that misfire has oc-
curred. When the misfire rate equals to or exceeds the count, indicating that the engine condition has deteri-
orated, the CHK ENG is illuminated.
If the misfire rate is high enough and the driving conditions causes the catalyst to overheat, the CHK ENG
blinks when the misfire occurs.
HINT:

For any particular 200 revolutions of engine, misfiring which could result in overheating of catalyst is
detected. This cause CHK ENG to blink (1 trip detection logic).

For any particular 1,000 revolutions of engine, misfiring which could result in a deterioration of emis-
sions is detected. This cause CHK ENG to illuminate (2 trip detection logic).
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected

Open or short in engine wire

Connector connection

Vacuum hose connection

PCV hose

Ignition system
P0301
P0302Misfiring of each cylinder is detected
Ignition system

Injector

Fuel pressure

Mass air flow meter

Engine coolant temperature sensor
P0302
P0303
P0304Misfiring of each cylinder is detectedEngine coolant tem erature sensor

Compression pressure

Valve clearance

Valve timing

ECM
HINT:
When 2 or more codes for a misfiring cylinder are recorded repeatedly but no random misfire code is re-
corded, it is indicated that the misfires were detected and recorded at different times.
05C6B±01

05±76
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES MISFIRE DTCS)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0300, P0301, P0302, P0303 and/or P0304º are outputA
ºP0300, P0301, P0302, P0303 and/or P0304º and other DTCs are outpu\
tB
HINT:
If any other codes besides ºP0300, P0301, P0302, P0303 and/or P0304º are output, perform the trouble-
shooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±16)
A
2CHECK WIRE HARNESS, CONNECTOR AND VACUUM HOSE IN ENGINE ROOM
(a)Check the connection of the wire harness and the connector.
(b)Check the vacuum hose for disconnection, blockage and break. NGREPAIR OR REPLACE, THEN CONFIRM THATTHERE IS NO MISFIRE
OK
3READ VALUE OF HAND±HELD TESTER(NUMBER OF MISFIRE)
(a)Connect the hand±held teste to the DLC3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Start the engine.
(d)Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL/CYL#1 ± CYL#4º.
(e)Read the number of misfire on the hand±held tester.
HINT:
When a misfire is not reproduced, be sure to branch below based on the s\
tored DTC. Result:
High Misfire Rate CylinderProceed to
1 or 2 cylindersA
More than 3 cylindersB
BGo to step 15
A
4CHECK SPARK PLUG AND SPARK OF MISFIRING CYLINDER (See page 18±1)
OK Go to step 7
NG

A73686
05±62
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES DTC P0133)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0133º is outputA
ºP0133 or P0133º and other DTCs are outputB
HINT:
If any other codes besides ºP0133º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2READ VALUE OF HAND±HELD TESTER(HEATED OXYGEN SENSOR DURING IDLING)
(a)Warm up the heated oxygen sensor with the engine speed at 2,500 rpm for a\
pproximately 90 seconds.
(b)Read the output voltage of the heated oxygen sensor during idling.
Heated oxygen sensor output voltage:
Alternates less than 0.4 V and more than 0.55 V, and duration ºtº must exist more than 0.9 sec.
(See the following table).
OKGo to step 11
NG
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE) (See page 05±45)
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK

P18349
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±57
AVENSIS REPAIR MANUAL (RM1018E)
1CHECK OTHER DTC OUTPUT(BESIDES HEATED OXYGEN SENSOR DTCS)
(a)Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
Only ºP0130 and/or P0136º are outputA
ºP0130 and/or P0136º and other DTCs are outputB
HINT:
If any other codes besides ºP0130 and/or P0136º are output, perform \
the troubleshooting for those DTCs
first.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2READ VALUE OF HAND±HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)
(a)Warm up the heated oxygen sensor with the engine speed at 2,500 rpm for a\
pproximately 90 seconds.
(b)Read the output voltage of the heated oxygen sensor during idling.
Heated oxygen sensor output voltage:
Alternates less than 0.4 V and more than 0.55 V (See the following tabl\
e).
OKGo to step 11
NG
3INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE) (See page 05±45)
NGREPLACE HEATED OXYGEN SENSOR
OK
4INSPECT EFI RELAY (See page 10±3)
NG REPLACE EFI RELAY
OK

05±48
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
The following procedure of A/F CONTROL enable the technician to check and graph voltage output of the
heated oxygen sensor.
For displaying the graph indication, enter ºACTIVE TEST / A/F CONTROL / \
USER DATA,º then select ºO2S
B1S1 and O2S B1S2º by pressing ºYESº button and push ºENTERº \
button before pressing ºF4º button.
HINT:

If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.

Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.

A high heated oxygen sensor (sensor 1) voltage (0.55 V or more) coul\
d be caused by a rich air fuel
mixture. Check for conditions that would cause the engine to run rich.

A low heated oxygen sensor (sensor 1) voltage (0.4 V or less) could b\
e caused by a lean air fuel mix-
ture. Check for conditions that would cause the engine to run lean.
1CHECK OTHER DTC OUTPUT(BESIDES DTC P0125)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0125º is outputA
ºP0125º and other DTCs are outputB
HINT:
If any other codes besides ºP0125º are output, perform the troublesh\
oot on that DTC before.
BGO TO RELEVANT DTC CHART (See page 05±16)
A
2 READ VALUE OF HAND±HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)
(a) Warm up the engine to the normal operating temperature above 75 C (169 F).
(b) Read the output voltage of the heated oxygen sensor when the engine rpm \
is suddenly increased.
HINT:
Quickly accelerate the engine to 4,000 rpm 3 times using the accelerator\
pedal. Standard:
Heated oxygen sensor outputs a RICH signal (0.45 V or more) at least o\
nce.
OK Go to step 13
NG

05±38
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0116ENGINE COOLANT TEMPERATURE CIRCUIT RANGE/PERFORMANCE PROBLEM
CIRCUIT DESCRIPTION
Rfer to DTC P0115 on page 05±34
DTC No.DTC Detecting ConditionTrouble Area
P0116
When the temperature of engine coolant is ±7 C (20 F) with
a cold engine, and if the engine coolant temperature sensor

Engine coolant temperature sensorP0116g,g
value is 20 C (68 F) or less even if it has been 20 min or
more since the engine was warmed up. (2 trip detection logic)
g

Thermostat
INSPECTION PROCEDURE
HINT:

Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.

If different DTCs that are related to a different systems are output simultaneously while terminal E2
is used as a ground terminal, terminal E2 may be open.
1READ OUTPUT DTC(BESIDES P0116)
(a)Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
Only ºP0116º is outputA
ºP0116º and other DTCs are outputB
HINT:
If any other codes besides ºP0116º are output, perform the troubleshooting for those DTCs first.
BGO TO RELEVANT DTC CHART
A
2INSPECT THERMOSTAT (See Page 16±3)
NG REPLACE THERMOSTAT
OK
REPLACE ENGINE COOLANT TEMPERATURE SENSOR
05B3R±02

A58694
OX Signal Waveform (Oscilloscope)
1.0 V
0 V 200 msec. /Division
05±92
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(a)Connect the hand±held tester to the DLC3, or connect the probe of the oscilloscope between terminals HT1A,
HT1B, OX1A, OX1B and E1 of the ECM connector.
(b)Start the engine and warm it up with all the accessories switched OFF until the engine coolant temperature is
stable.
(c)Run the engine at 2,500 to 3,000 rpm for about 3 min.
(d)After confirming that the waveform of the heated oxygen
sensor (bank 1 sensor 1 (OX)) which oscillates around 0.5
V during feedback to the ECM, check the waveform of the
heated oxygen sensor (bank 1 sensor 2 (OX)).
HINT:

If there is a malfunction in the system, the waveform of the
heated oxygen sensor (bank 1 sensor 2 (OX)) is similar
to the wave from of the heated oxygen sensor (bank 1
sensor 1 (OX)) snown in the diagram on the left.

There are some cases that, even though a malfunction
exists, the CHK ENG may not be illuminated.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1READ OUTPUT DTC(BESIDES P0420)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0420º is outputA
ºP0420º and other DTCs are outputB
HINT:
If any other codes besides ºP0420º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±16)
A

05C6N±01
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±161
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your readings due to\
the type of instrument
or other factors.

If a malfunction code is displayed during the DTC check in the check mode, check the circuit f\
or the codes
listed in the table below. For details of each code, refer to the ''See page '' under the respective ''DTC No.''
in the DTC chart.



\f \b
 *1
CHK ENG 
P0010/39 *4 (05±169)Camshaft Position ºAº Actuator
Circuit (Bank 1)
Open or short in oil control valve (OCV) circuit

Oil control valve

ECM

P0011/59 *4
(05±174)Camshaft Position ºAº ±Timing
Over±Advanced or System Per-
formance (Bank 1)
Valve timing

Oil control valve (OCV)

Camshaft timing gear assy


P0012/59 *4
(05±174)Camshaft Position ºAº ±Timing
Over± Retarded (Bank 1)
Camshaft timing gear assy

ECM


P0016/18 *4
(05±181)Crankshaft Position ± Camshaft
Position Correlation (Bank 1
Sensor A)
Mechanical system (Timing chain has jumped a tooth, chain
stretched)

ECM


P0031/21
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit Low (Bank 1 Sen-
sor 1)


P0032/21
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit High (Bank 1
Sensor 1)

Open or short in heater circuit of A/F sensor

A/F sensor heater

P0051/28
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit Low (Bank 2 Sen-
sor 1)
A/F sensor heater

A/F relay

ECM


P0052/28
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit High (Bank 2
Sensor 1)


P0100/31
(05±186)Mass Air Flow Circuit
Ohti ifltiit

P0102/31(05±186)Mass or volume Air Flow Circuit
Low Input
Open or short in mass air flow meter circuit

Mass air flow meter

ECM

P0103/31
(05±186)Mass or volume Air Flow Circuit
High Input
ECM

P0110/24(05±194)Intake Air Temperature Circuit
O h ti itk it i it


P0112/24(05±194)Intake Air Temperature Circuit
Low Input
Open or short in intake air temp. sensor circuit

Intake air temp. sensor (built in mass air flow meter)

ECM


P0113/24
(05±194)Intake Air Temperature Circuit
High Input
ECM


P0115/22(05±199)Engine Coolant Temperature Cir-
cuit
Open or short in engine coolant temperature sensor circuit

P0117/22(05±199)Engine Coolant Temperature Cir-
cuit Low Input
Open or short in engine coolant temperature sensor circuit

Engine coolant temperature sensor

ECM

P0118/22
(05±199)Engine Coolant Temperature Cir-
cuit High Input
ECM

P0120/41 (05±204)Throttle/Pedal Position Sensor/
Switch ºAº Circuit
Throttle position sensor (built in throttle body)

ECM

P0122/41
(05±204)Throttle/Pedal Position Sensor/
Switch ºAº Circuit Low Input

Throttle position sensor (built in throttle body)

Short in VTA1 circuit

Open in VC circuit

ECM