code TOYOTA AVENSIS 2005 Service Owner's Manual

05C6L±01
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx.
C/
F)
05±148
± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK

05±144
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
9SYMPTOM SIMULATION
10DTC CHECK (See page 05±149)
AMalfunction code
BNo code
BGO TO STEP 12
A
11DTC CHART (See page 05±161)
GO TO STEP 14
12BASIC INSPECTION (See page 05±149)
AWrong parts not confirmed
BWrong parts confirmed
BGO TO STEP 17
A
13PROBLEM SYMPTOMS TABLE (See page 05±168)
AWrong circuit confirmed
BWrong parts confirmed
B GO TO STEP 17
A
14CHECK ECM POWER SOURCE CIRCUIT (See page 05±257)
15 CIRCUIT INSPECTION
AMalfunction not confirmed
BMalfunction confirmed
B GO TO STEP 18
A

05±146
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
When not using hand±held tester, troubleshoot in accordance with the proce-
dure shown below.
1VEHICLE BROUGHT TO WORKSHOP
2CUSTOMER PROBLEM ANALYSIS (See page 05±148)
3CHECK AND CLEAR DTC (See page 05±149)
4PROBLEM SYMPTOM CONFIRMATION
AMalfunction occurs
BMalfunction does not occur
BSYMPTOM SIMULATION (See page 01±22)
A
5DTC CHECK (See page 05±149)
AMalfunction code
BNo code
B GO TO STEP 7
A
6DTC CHART (See page 05±161)
GO TO STEP 9
7BASIC INSPECTION (See page 05±149)
AWrong parts not confirmed
BWrong parts confirmed
B GO TO STEP 12
A

A65748
E9
ECM Connector
05±140
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
1CLEAR DTC
(a)Connect the hand±held tester to the DLC 3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Read the DTC (See page 05±5).
(d)Clear the DTC (See page 05±5).
(e)Check that the CHK ENG is OFF. Standard: CHK ENG is OFF
OKREPAIR CIRCUIT INDICATED BY OUTPUTCODE (See page 05±16)
NG
2CHECK HARNESS AND CONNECTOR(CHECK FOR SHORT IN WIRE HARNESS)
(a)Disconnect the E9 ECM connector.
(b)Turn the ignition switch ON.
(c)Check that the CHK ENG is OFF. Standard: CHK ENG is OFF
OKCHECK AND REPLACE ECM (See page 01±32)
NG
CHECK AND REPAIR HARNESS AND CONNECTOR
3CHECK CHK ENG CONDITION
(a)Check that the CHK ENG is illuminated when turning the ignition switch O\
N. Standard: CHK ENG is illuminated
OKSYSTEM OK
NG
4INSPECT COMBINATION METER ASSY(CHK ENG CIRCUIT)
(a)See the combination meter troubleshooting on page 05±1509. NG REPAIR OR REPLACE BULB OR COMBINATIONMETER ASSEMBLY
OK
CHECK AND REPAIR HARNESS AND CONNECTOR (COMBINATION METER ± ECM)

23
4 1
A79117
+B
HT
Bank 1
Sensor 2
Bank 2
Sensor 2 H8
H10
Heated Oxygen Sensor Connector
E1
OX
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±215
AVENSIS REPAIR MANUAL (RM1018E)
1READ OUTPUT DTC(BESIDES DTC P0136/27)
(a)Read the DTC.
Result:
Display (DTC output)Proceed to
Only ºP0136/27º is outputA
ºP0136/27º and other DTCs are outputB
HINT:
If any other codes besides ºP0136/27º are output, perform the troubl\
eshooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±161)
A
2 READ VALUE OF HAND±HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN SENSOR)
(a) After warming up the engine, run the engine at 2,500 rpm for 3 minutes.
(b) Read the output voltage of the heated oxygen sensor when the engine rpm \
is suddenly increased.
HINT:
Quickly accelerate the engine to 4,000 rpm 3 times by using the accelera\
tor pedal.
Heated oxygen sensor output voltage: Alternates from 0.4 V or less to 0.\
5 V or more.
OK Go to step 6
NG
3 INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE)
(a) Disconnect the heated oxygen sensor connector.
(b) Inspect the heated oxygen sensor. Standard:
Symbols (Terminal No.)ConditionSpecified condition
HT (H8±1) ± +B (H8±2)20
C (68
F)11 to 16

HT (H8±1) ± E1 (H8±4)
No Continuity
HT (H10±1) ± +B (H10±2)20
C (68
F)11 to 16

HT (H10±1) ± E1 (H10±4)
No Continuity
NG REPLACE HEATED OXYGEN SENSOR
OK

05CID±01
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±309
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your readings due to\
the type of instrument
or other factors.

If a malfunction code is displayed during the DTC check in the check mode, check the circuit f\
or the codes
listed in the table below. For details of each code, refer to the ''See page '' under the respective ''DTC No.''
in the DTC chart.



\f  \b
 *1
CHK ENG 
P0010
(05±322)Camshaft Position ºAº Actuator
Circuit (Bank 1)
Open or short in OCV circuit

OCV

ECM

P0011
(05±325)Camshaft Position ºAº ±Timing
Over± Advanced or System Per-
formance (Bank 1)
Valve timing

OCV

VVT controller assembly

P0012
(05±325)Camshaft Position ºAº ±Timing
Over± Retarded (Bank 1)
VVT controller assembly

ECM

P0016
(05±329)Crankshaft Position ± Camshaft
Position Correlation (Bank 1
Sensor A)
Mechanical system (Timing chain has jumped a tooth, chain
stretched)

ECM

P0031
(05±330)Oxygen Sensor Heater Circuit
Low (Bank 1 Sensor 1)

Open in heater circuit of heated oxygen sensor

Heated oxygen sensor heater

EFI relay

EFI fuse

EFI No. 2 fuse

ECM

P0032
(05±330)Oxygen Sensor Heater Circuit
High (Bank 1 Sensor 1)
Short in heater circuit of heated oxygen sensor

Heated oxygen sensor heater

ECM

P0037
(05±330)Oxygen Sensor Heater Control
Circuit Low (Bank 1 Sensor 2)
Same as DTC No. P0031
P0038
(05±330)Oxygen Sensor Heater Control
Circuit High (Bank 1 Sensor 2)
Same as DTC No. P0032
P0051
(05±330)Oxygen Sensor Heater Circuit
Low (Bank 2 Sensor 1)
Same as DTC No. P0031
P0052
(05±330)Oxygen Sensor Heater Circuit
High (Bank 2 Sensor 1)
Same as DTC No. P0032
P0057
(05±330)Oxygen Sensor Heater Control
Circuit Low (Bank 2 Sensor 2)
Same as DTC No. P0031
P0058
(05±330)Oxygen Sensor Heater Control
Circuit High (Bank 2 Sensor 2)
Same as DTC No. P0032
P0100
(05±336)Mass or volume Air Flow Circuit
Ohti ifltiit

P0102
(05±336)Mass or volume Air Flow Circuit
Low Input
Open or short in mass air flow meter circuit

Mass air flow meter

ECM

P0103
(05±336)Mass or volume Air Flow Circuit
High Input
ECM

P0105
(05±342)Manifold Absolute Pressure/
Barometric Pressure Circuit
P0107
(05±342)Manifold Absolute Pressure/
Barometric Pressure Circuit Low
Input
Open or short in manifold absolute pressure sensor circuit

Manifold absolute pressure sensor

ECM

P0108
(05±342)Manifold Absolute Pressure/
Barometric Pressure Circuit High
Input
ECM


05CDU±01
FI2547
A76859
Hand±Held Tester
DLC3
05±294
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
PRE±CHECK
1.DIAGNOSIS SYSTEM
(a)Description for Euro±OBD (European spec.)

When troubleshooting Euro±OBD vehicles, the
only difference from the usual troubleshooting pro-
cedure is that you connect an OBD scan tool com-
plying with ISO 15031±4 or a hand±held tester to
the vehicle, and read off various data output from
the vehicle's ECM.

Euro±OBD regulations require that the vehicle's
on±board computer illuminates the check engine
warning light (CHK ENG) on the instrument panel
when the computer detects a malfunction in the
emission control system / components or in the
powertrain control components which affect ve-
hicle emissions, or a malfunction in the computer. In
addition to an illumination of the CHK ENG when a
malfunction is detected, the applicable Diagnostic
Trouble Codes (DTCs) prescribed by ISO 15031±4
are recorded in the ECM memory (See page
05±309). If the malfunction does not reoccur in 3
consecutive trips, the CHK ENG goes off automati-
cally but the DTCs remain recorded in the ECM
memory.

To check the DTCs, connect the OBD scan tool or
hand±held tester to Data Link Connector 3 (DLC3)
on the vehicle. The OBD scan tool or hand±held
tester also enables you to erase the DTCs and
check freeze frame data and various forms of en-
gine data. (For operating instructions, see the OBD
scan tool's instruction book.)
DTCs include ISO controlled codes and manufac-
turer controlled codes. ISO controlled codes must
be set as prescribed by the ISO, while manufacturer
controlled codes can be set freely by the manufac-
turer within the prescribed limits (See DTC chart on
page 05±309).

The diagnosis system operates in the normal mode
during normal vehicle use. It also has a check (test)
mode for technicians to simulate malfunction symp-
toms and troubleshoot. Most DTCs use 2 trip detec-
tion logic* to prevent erroneous detection, and to
ensure a thorough malfunction detection. By
switching the ECM to the check (test) mode using
hand±held tester when troubleshooting, a techni-
cian can cause the CHK ENG to illuminate for a mal-
function that is only detected once or momentarily
(Hand±held tester only) (See step 3).

A76859
Hand±Held Tester
DLC3
05±296
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)

The vehicle's on±board computer illuminates the
check engine warning light (CHK ENG) on the
instrument panel when the computer detects a mal-
function in the computer itself or in drive system
components. In addition to an illumination of the
CHK ENG when a malfunction is detected, the ap-
plicable Diagnostic Trouble Codes (DTCs) are re-
corded in the ECM memory (See page 05±309). If
the malfunction does not recur, the CHK ENG lamp
will be disappeared by turning off the ignition switch
but the recorded DTC will be remaining in the ECM
memory.

To check the DTCs, connect the hand±held tester
to the Data Link Connector 3 (DLC3) on the vehicle.
The hand±held tester also enables you to erase the
DTCs and check the freeze frame data and various
forms of engine data. (for operating instructions,
see the instruction book.)

The diagnosis system operates in the normal mode
during normal vehicle use. It also has a check (test)
mode for technicians to simulate malfunction symp-
toms and troubleshoot. Most DTCs use 2 trip detec-
tion logic* to prevent erroneous detection, and to
ensure a thorough malfunction detection. By
switching the ECM to the check (test) mode using
hand±held tester when troubleshooting, a techni-
cian can cause the CHK ENG to illuminate for a mal-
function that is only detected once or momentarily
(Hand±held tester only) (See step 3).

* 2 trip detection logic
When a logic malfunction is first detected, the mal-
function is temporally stored in the ECM memory
(1st trip). If the same malfunction is detected again
during the second drive test, this second detection
causes the CHK ENG to illuminate (2nd trip) (How-
ever, the ignition switch must be turned OFF be-
tween the 1st trip and 2nd trip).

Freeze frame data:
Freeze frame data records the engine conditions
(fuel system, calculator load, water temperature,
fuel trim, engine speed, vehicle speed, etc.) when
a malfunction is detected. When troubleshooting, it
is useful for determining whether the vehicle was
running or stopped, the engine was warmed up or
not, the air±fuel ratio was lean or rich, etc. at the
time of the malfunction.

A76859
Hand±Held Tester
DLC3
05±298
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
(a)Checking the DTCs using the hand±held tester. (1)Connect the hand±held tester to the DLC3.
(2)Turn the ignition switch ON and switch the hand±held tester main switch ON.
(3)Use the hand±held tester to check the DTCs and freeze frame data and note them down (for operat-
ing instructions, see the hand±held tester's instruc-
tion book).
(4)See page 05±309 to confirm the details of the DTCs.
HINT:
In the event that 2 or more DTCs are detected, the CHK ENG
lamp will indicate the smaller number DTC first.
(b) Clearing the DTCs using the hand±held tester. (1) Connect the hand±held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) When operating the hand±held tester to erase thecodes, the DTCs and freeze frame data will be
erased. (See the hand±held tester's instruction
book for operating instructions.)
(c) Clearing the DTCs not using the hand±held tester. (1) Disconnect the battery terminal or remove the EFIand THROTTLE fuses from the engine room R/B
No. 1 for more than 60 seconds.
3. DTC CHECK (Check Mode)
HINT:
Hand±held tester only:
Compared to the normal mode, the check mode has more sens-
ing ability to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the check (test) mode.
(a) Procedure for check mode using the hand±held tester.
(1) Check the initial conditions

Battery positive voltage 11 V or more.

Throttle valve fully closed.

Transmission in the ºPº or ºNº position.

Air conditioning switched OFF.
(2) Turn the ignition switch OFF.
(3) Connect the hand±held tester to the DLC3.
(4) Turn the ignition switch ON and switch the hand±
held tester main switch ON.

A76900
ON
OFF
0.13 sec.0.13 sec.
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±299
AVENSIS REPAIR MANUAL (RM1018E)
(5) Switch the hand±held tester from the normal mode
to the check (test) mode. The CHK ENG blinks in
0.13 sec. intervals as shown in the illustration.
NOTICE:
If the hand±held tester switches the ECM from the normal
mode to the check mode or vice±versa, or if the ignition
switch is turned from ON to ACC or OFF during the check
mode, the DTC and freeze frame data will be erased.
(6) Start the engine. (The CHK ENG goes off after the
engine start.)
(7) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTC, etc.
(8) After simulating the malfunction conditions, use the
hand±held tester diagnosis selector to check the
DTCs and freeze frame data, etc.
HINT:
Be sure not to turn the ignition switch OFF, because the diagno-
sis system is changed from the check mode to the normal mode
and will result in all of the DTCs and freeze frame data being
erased.
(9) After checking the DTC, inspect the applicable cir-
cuit.
(b) Clearing the DTCs using the hand±held tester.
(1) Connect the hand±held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) When operating the hand±held tester to erase the
codes, the DTCs and freeze frame data will be
erased. (See the hand±held tester's instruction
book for operating instructions.)
(c) Clearing the DTCs not using the hand±held tester.
(1) Disconnect the battery terminal or remove the EFI
and THROTTLE fuses from the engine room R/B
No. 1 for more than 60 seconds.