TOYOTA AVENSIS 2005 Service Repair Manual

1807I±01
A78482
±
IGNITION CAMSHAFT POSITION SENSOR(1ZZ±FE/3ZZ±FE)
18±5
AVENSIS REPAIR MANUAL (RM1018E)
CAMSHAFT POSITION SENSOR(1ZZ±FE/3ZZ±FE)
REPLACEMENT
1.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±9)
2.REMOVE CYLINDER HEAD COVER NO.2 (See page 10±9)
3.REMOVE CAMSHAFT POSITION SENSOR
(a)Disconnect the camshaft position sensor connector.
(b)Remove the bolt, and then remove the camshaft positionsensor.
4.INSTALL CAMSHAFT POSITION SENSOR
(a)Apply a light coat of engine oil to the O±ring on the camshaft positi\
on sensor.
(b)Install the camshaft position sensor with the bolt. Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
(c)Connect the camshaft position sensor connector.
5.INSTALL CYLINDER HEAD COVER NO.2 (See page 10±9)
6. INSTALL RADIATOR SUPPORT OPENING COVER

1807P±01
A50033
P03783
P03792
± IGNITIONIGNITION SYSTEM (1ZZ±FE/3ZZ±FE)
18±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT SPARK PLUG
(a) Clean the spark plugs.
If the electrode has traces of wet carbon, clean the electrode
with a spark plug cleaner then dry it.
Air pressure: Below 588 kPa (6kg/cm
2, 85 psi)
Duration: 20 seconds or less
(b) Check the spark plug for any damage on its thread and
insulator damage.
If there is damage, replace the spark plug.
Recommended spark plug:
DENSO madeK16R±U11
NGK madeBKR5EYA11
(c) Adjust electrode gap.
Electrode gap: 1.0 to 1.1 mm (0.039 to 0.043 in.)
2. INSPECT CAMSHAFT POSITION SENSOR
(a) Using an ohmmeter, measure the resistance between the terminals.
RESISTANCE:
835 to 1,400  at cold
1,060 to 1,645 at hot
NOTICE:
ºColdº and ºHotº mean the temperature of the coils themselves.ºColdº is from ± 10
C (14
F) to 50

C (122
F) and ºHotº is from 50
C (122
F) to 100
C (212
F).

18±4
± IGNITIONIGNITION SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT CRANKSHAFT POSITION SENSOR
(a) Using an ohmmeter, measure the resistance between the terminals.
RESISTANCE:
1,630 to 2,740  at cold
2,065 to 3,225 at hot
NOTICE:
ºColdº and ºHotº mean the temperature of the coils themselves.ºColdº is from ± 10
C (14
F) to 50

C (122
F) and ºHotº is from 50
C (122
F) to 100
C (212
F).

1807O±01
CHECK POWER SUPPLY TO IGNITION COIL WITHSENSOR (See page 18±3)
SPARK TEST
Replace crankshaft position sensor.
CHECK RESISTANCE OF CAMSHAFT POSITION
1. Turn ignition switch ON.
2. Check that there is battery voltage at ignition coil positive (+) terminal.
CHECK CONNECTION OF IGNITION COIL WITH IGNITER
Resistance: ColdHot
1,060 to 1,645

CHECK RESISTANCE OF CRANKSHAFT POSITION
Resistance: ColdHot
1,630 to 2,740
2,065 to 3,225

CHECK IGT SIGNAL FROM ECM
(See page 05±103)
REPAIR WIRING BETWEEN IGNITION COIL AND ECM Connect securely.
Check wiring between ignition switch to ignition coil with igniter.
Check ECM (See page 01±32)
NG
OK
OK
OK
OK NG
NG
NG
NG
NG
SENSOR (See page 18±3)
835 to 1,400


IGNITER
CHANGE IT TO NORMAL IGNITION COIL WITH IGNITER
AND PERFORM SPARK TEST AGAIN
OK
Replace ignition coil with igniter.
NG
OK
CONNECTOR
Replace camshaft position sensor.
±
IGNITION IGNITION SYSTEM(1ZZ±FE/3ZZ±FE)
18±1
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION SYSTEM(1ZZ±FE/3ZZ±FE)
ON±VEHICLE INSPECTION
NOTICE:
ºColdº and ºHotº in this section mean the temperature of the coils thems\
elves.ºColdº is from ±10 C
(14 F) to 50 C (122 F) and ºHotº is from 50 C (122 F) to 100 C (212 F).
1.INSPECT IGNITION COIL (WITH IGNITER) AND SPARK TEST
(a)Check for DTCs.
NOTICE:
If DTC is present, perform a troubleshooting in accordance with a proced\
ure for that DTC.
(b)Check that spark occurs. (1)Remove the cylinder head cover No. 2. (See page 14±6)
(2) Remove the ignition coils (with igniter).
(3) Using a 16mm (0.63 in) plug wrench, remove the spark plugs.
(4) Install the spark plugs to each ignition coil (with igniter) and connect the \
ignition coil connectors.
(5) Disconnect the 4 injector connectors.
(6) Ground the spark plugs.
(7) Check if spark occurs at each spark plug while engine is being cranked.
NOTICE:

Be sure to ground the spark plug when checking.

Replace the ignition coil it is given physical impact.

Do not crank the engine for more than 2 seconds.
If the sparks do not occur, do the following test:

18±2
±
IGNITION IGNITION SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(c)Using a 16 mm (0.63 in.) plug wrench, install the spark plugs. Torque: 18 N
m (184 kgf
cm, 13 ft
lbf)
(d)Install the ignition coil with igniter.
Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
(e)Install the cylinder head cover No. 2. (See page 14±6)

170FQ±01
B14352
B14354
New O±RingNew O±Ring
B14355
17±32
±
LUBRICATION OIL COOLER ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
OIL COOLER ASSY(1CD±FTV)
REPLACEMENT
1.DRAIN ENGINE COOLANT(See page 16±44)
2.DRAIN ENGINE OIL(See page 17±30)
3.REMOVE ENGINE UNDER COVER LH 4.REMOVE OIL COOLER ASSY
(a)Disconnect the 2 cooler hoses from the oil cooler.
(b)Remove the union bolt and the oil cooler.
(c)Remove the O±ring from the oil cooler.
(d)Remove the O±ring from the union bolt.
5.INSTALL OIL COOLER ASSY
(a)Clean the oil cooler mounting surface.
(b)Install a new O±ring to the union bolt.
(c)Install a new O±ring to the oil cooler.
(d)Apply a light coat of engine oil on the threads of the unionbolt.
(e)Align the tab of the oil cooler with the tab located on the cylinder block.
(f)Install the oil cooler with the union bolt. Torque: 45 N
m (454 kgf
cm, 33 ft
lbf)
(g)Connect the 2 cooler hoses to the oil cooler.
6.ADD ENGINE OIL(See page 17±30)
7.ADD ENGINE COOLANT(See page 16±44)
8.CHECK FOR ENGINE OIL LEAKS(See page 16±44)
9. CHECK FOR ENGINE COOLANT LEAKS

170FO±01
A79191
A79192
17±30
± LUBRICATIONOIL FILTER SUB±ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
OIL FILTER SUB±ASSY (1CD±FTV)
REPLACEMENT
NOTICE:

Prolonged and repeated contact with engine oil will result in the removal of natural oils from
the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains po-
tentially harmful contaminants which may cause skin cancer.

Precautions should be taken when replacing engine oil to minimize the risk of your skin making
contact with used engine oil. Wear protective clothing and gloves. Wash your skin thoroughly
with soap and water, or use water±less hand cleaner to remove any used engine oil. Do not use
gasoline, thinners, or solvents.

In order to preserve the environment, used oil and oil filter must be disposed of at designated
disposal sites.
1. DRAIN ENGINE OIL
(a) Remove the oil filler cap.
(b) Remove the oil drain plug and drain the oil into a container.
2. REMOVE OIL FILTER SUB±ASSY
(a) Remove the clip and open the engine under cover.
(b) Using SST, remove the oil filter.
SST 09228±10002
3. INSTALL OIL FILTER SUB±ASSY
(a) Check and clean the oil filter installation surface.
(b) Apply clean engine oil to the gasket of a new oil filter.
(c) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(d) Using SST, tighten it an additional 3/4 turn.
SST 09228±10002
4. ADD ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque: 34 N
m (350 kgf
cm, 25 ft
lbf)

± LUBRICATIONOIL FILTER SUB±ASSY (1CD±FTV)
17±31
AVENSIS REPAIR MANUAL (RM1018E)
(b) Fill with fresh engine oil.
Capacity:
With the oil filter replacement: 5.9 liters (6.2 US qts, 5.2 lmp. qts)
Without the oil filter replacement: 5.3 liters (5.6 US qts, 4.7 lmp. qts)
Dry fill: 6.7 liters (7.1 US qts, 5.9 lmp. qts)
(c) Install the oil filler cap.
5. CHECK FOR ENGINE OIL LEAKS

260DP±01
F44614
Front Shock Absorber with Coil Spring
Front Stabilizer Link Assy LH
47 (479, 35)
220 (2,240, 162)
74 (755, 55)
19 (194, 14)
Speed Sensor
Front LH
Front Flexible Hose
Front Suspension Support Dust Cover LH
Front Suspension Support Sub±assy LH
Front Suspension
Support LH Dust Seal
Front Coil Spring
Seat Upper LH
Front Axle Assy
Front Coil Spring Insulator Upper LH
Front Coil Spring LH
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable part
Front Spring
Bumper LH
Front Coil
Spring Insulator
Lower LH
Shock Absorber
Assy Front LH
39 (398, 29)

26±2
± FRONT SUSPENSIONFRONT SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
COMPONENTS

F44615
Rack & Pinion Power
Steering Gear Assy
49 (500, 36)
Tie Rod End Sub±assy LH
Front Stabilizer Link Assy RH
Transverse Engine
Engine Mounting Insulator
Front Stabilizer Link Assy LH
Front Suspension
Crossmember Sub±assy
Front Suspension
Member Body Mounting
Stopper FR
133 (1,360, 98)
137 (1,400, 101)
Body Mounting Stopper Rear
52 (530, 38)
80 (816, 59)
74 (755, 55)
Front Suspension
Member Brace
Rear LH
80 (816, 59)
133 (1,360, 98)
Cotter Pin
49 (500, 36)
89 (908, 66)
Front Suspension Arm
Sub±assy Lower No.1 LH
80 (816, 59)
133 (1,360, 98)
80 (816, 59)
Front Suspension
Member Brace
Rear RH
133 (1,360, 98)
137 (1,400, 101)
N
m (kgf
cm, ft
lbf) : Specified torque

Nblt

Non±reusable part

Engine Mounting Member
Sub±assy Center
96 (979, 71)
± FRONT SUSPENSIONFRONT SUSPENSION
26±3
AVENSIS REPAIR MANUAL (RM1018E)