TOYOTA AVENSIS 2005 Service Repair Manual

05±380
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
14 READ OUTPUT DTC(DTC P0133 AND/OR P0153 ARE OUTPUT AGAIN)
(a) Read the DTC using the hand±held tester.
Result:
Display (DTC output)Proceed to
ºP0133 and/or P0153º are output againA
ºP0133 and/or P0153º are not output againB
B REPLACE FUEL INJECTOR ASSY
A
REPLACE HEATED OXYGEN SENSOR

A76882
Battery
FL MAIN
IGN
B±G 11
E9
2
6
Engine
Room
J/B No.4 Engine Room
R/B No.1
and
Engine Room
J/B No.1
AM2
1 2
B±G 4
18Driver
Side J/B
B±W
B±R
WECM
DH DA
B±R
B±R
1
1A 1
1
4A
1
4B (LHD)(RHD)
IP1
IE4 1
1
I13
Ignition Switch
AM2
IG2
(LHD) J8
C
(RHD)J26
A
(LHD)J8
C
(RHD)J26
A B±WCheck
Engine
Warning
Light
W
C11
Combination Meter
22 9
J/C
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±515
AVENSIS REPAIR MANUAL (RM1018E)
CHECK ENGINE WARNING LIGHT CIRCUIT
CIRCUIT DESCRIPTION
If the ECM detects a trouble, it illuminates CHK ENG. At this time, the EC\
M sets a DTC in the memory.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Troubleshoot each trouble symptom in accordance with the chart below .
CHK ENG remains onStart inspection from step 1
CHK ENG is not illuminatedStart inspection from step 3
1CLEAR DTC
(a)Connect the hand±held tester to the DLC 3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Read the DTC (See page 05±294).
(d)Clear the DTC (See page 05±294).
(e) Check that the CHK ENG is not illuminated.
Standard: CHK ENG is not illuminated
OK REPAIR CIRCUIT INDICATED BY OUTPUTCODE (See page 05±309)
NG
05CJB±01

A67445ECM ConnectorW
E9
05±516
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
2CHECK HARNESS AND CONNECTOR(CHECK FOR SHORT IN WIRE HARNESS)
(a)Disconnect the E9 ECM connector.
(b)Turn the ignition switch ON.
(c)Check that the CHK ENG is not illuminated. Standard: CHK ENG is not illuminated
NGCHECK AND REPAIR HARNESS AND CONNECTOR
OK
CHECK AND REPLACE ECM (See page 01±32)
3CHECK CHK ENG CONDITION
(a)Check that the CHK ENG is illuminated when turning the ignition switch O\
N. Standard: CHK ENG is illuminated
OKSYSTEM OK
NG
4INSPECT COMBINATION METER ASSY(CHK ENG CIRCUIT)
(a)See the combination meter troubleshooting on page 05±1509.
NG REPAIR OR REPLACE BULB OR COMBINATION METER ASSEMBLY
OK
CHECK AND REPAIR HARNESS AND CONNECTOR (COMBINATION METER ± ECM)

±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±475
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0724BRAKE SWITCH ºBº CIRCUIT HIGH
CIRCUIT DESCRIPTION
This STP signal is used to detect that the brakes have been applied. The STP\
signal voltage is the same
as the one supplied to the stop lights.
The STP signal is used mainly to control the fuel cut±off engine speed (The fuel cut±off engine speed is re-
duced slightly when the vehicle is braking).
DTC No.DTC Detection ConditionTrouble Area
P0724The stop light switch does not turn off even the vehicle is driv-
en. (2 trip detection logic)
Short in stop light switch signal circuit

Stop light switch

ECM
WIRING DIAGRAM
Refer to DTC P0504 on page 05±455.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1 CHECK OPERATION OF STOP LIGHT
(a) Check if the stop lights go on and off normally when the brake pedal is operated and released.
NG REPAIR OR REPLACE STOP LAMP SWITCHCIRCUIT
OK
2 READ VALUE OF HAND±HELD TESTER(STOP LIGHT SWITCH)
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / STOP LIGHT SWº and read its value displayed on the hand±held tester.
Result:
Brake PedalSTP Signal
DepressedON
ReleasedOFF
OK CHECK FOR INTERMITTENT PROBLEMS
NG
05CJ7±01

A56986
Wire Harness SideStop Light Switch Connector
S13
A67404
STP
E10
ECM Connector
05±476
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
3CHECK HARNESS AND CONNECTOR(ECM ± STOP LIGHT SWITCH)
(a)Disconnect the S13 stop light switch connector.
(b)Disconnect the E10 ECM connector.
(c)Check for continuity between the wire harness side con- nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
Stop light switch (S13±1) ± STP (E10±19)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
Stop light switch (S13±1) or STP (E10±19) ± Body groundNo continuity
NGREPAIR OR REPLACE HARNESS OR CONNECTOR
OK
CHECK AND REPLACE ECM (See page 01±32)

±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±485
AVENSIS REPAIR MANUAL (RM1018E)
DTCP2111THROTTLE ACTUATOR CONTROL SYSTEM
± STUCK OPEN
DTCP2112THROTTLE ACTUATOR CONTROL SYSTEM ± STUCK CLOSED
CIRCUIT DESCRIPTION
The throttle motor is operated by the ECM and it opens and closes the throttle valve using gears. The open-
ing angle of the throttle valve is detected by the throttle position sensor\
which is mounted on the throttle body.
And, it provides feedback to the ECM to control the throttle motor in order \
to make the throttle valve opening
angle properly in response to the driving condition. If this malfunction is d\
etected, the ECM shuts down the
power for the throttle motor, and the throttle valve is closed by the return spring. And the throttl\
e valve is
locked at a certain opening angle. Also, the whole electronically controlled t\
hrottle operation is cancelled until
the system returns to normal and the ignition switch is turned OFF.
HINT:
This electrical throttle system is no used throttle cable.
DTC No.DTC Detection ConditionTrouble Area
P2111The throttle motor locked during control by the ECM (Stuck
open)
Throttle control motor circuit

Throttle control motor
P2112The throttle motor locked during control by the ECM (Stuck
closed)
Throttle control motor

Throttle body

Throttle valve
WIRING DIAGRAM
Refer to DTC P2102 on page 05±483.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1 INSPECT THROTTLE BODY ASSY(VISUALLY CHECK THROTTLE VALVE)
(a) Check it a foreign object has been caught between the throttle valve and the \
housing.
NG REMOVE FOREIGN OBJECT AND CLEANTHROTTLE BODY
OK
05CKQ±01

A59778M± M+
Component Side
Throttle Body
T1
B53781
Wire Harness Side
Throttle Body Connector
M±
M+
T1
A54408ECM Connector
M± M+E11
05±486
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
2 INSPECT THROTTLE BODY ASSY(RESISTANCE OF THROTTLE CONTROL
MOTOR)
(a) Disconnect the T1 throttle body connector.
(b) Measure the motor resistance between terminals M+ and
M±.
Motor resistance: 0.3 to 100
at 20
C (68
F)
NG REPLACE THROTTLE BODY ASSY
OK
3 CHECK HARNESS AND CONNECTOR(THROTTLE CONTROL MOTOR ± ECM)
(a) Disconnect the T1 throttle body connector.
(b) Disconnect the E11 ECM connector.
(c) Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
M+ (T1±2) ± M+ (E11±3)ContinuityM± (T1±1) ± M± (E11±2)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
M+ (T1±2) or M+ (E11±3) ± Body groundNo continuityM± (T1±1) or M± (E11±2) ± Body groundNo continuity
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
CHECK FOR INTERMITTENT PROBLEMS

A82236
VCP1VCP2
EP2
EP1
LHD Accelerator Pedal Assy
321
6 54
RHD
Accelerator Pedal Assy
321
65 4
VCP2EP2
EP1
VCP1
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±499
AVENSIS REPAIR MANUAL (RM1018E)
DTCP2121THROTTLE/PEDAL POSITION
SENSOR/SWITCH ºDº CIRCUIT
RANGE/PERFORMANCE
CIRCUIT DESCRIPTION
Refer to DTC P2120 on page 05±492.
DTC No.DTC Detection ConditionTrouble Area
P2121
Conditions (a) and (b) continue for 0.5 seconds:
(a) Difference between VPA and VPA2 exceeds the threshold
(b) IDL is OFF
Open or short in accelerator pedal position sensor circuit

Accelerator pedal position sensor

ECM
WIRING DIAGRAM
Refer to DTC P2120 on page 05±492.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1 INSPECT ACCELERATOR PEDAL ASSY(ACCELERATOR PEDAL POSITION
SENSOR)
(a) Disconnect the A20 accelerator pedal position sensor
connector.
(b) Measure the resistance between each terminal. Standard (LHD):
Symbols (Terminal No.)Resistance
EP1 (3) ± VCP1 (6)225to475k
at 20 C (68 F)EP2 (1) ± VCP2 (4)2.25 to 4.75 k
at 20 C (68 F)
Standard (RHD):
Symbols (Terminal No.)Resistance
EP1 (1) ± VCP1 (4)225to475k
at 20 C (68 F)EP2 (3) ± VCP2 (6)2.25 to 4.75 k
at 20 C (68 F)
NG REPLACE ACCELERATOR PEDAL ASSY
OK
05CKU±01

A53765
VPA2 (+)VPA (+)EPA (±)
EPA2 (±)
ECM Connector
E9
A54384
EP2EP1VPA2
VCP2VPA1VCP1
Wire Harness Side
LHD
A20 Accelerator Pedal Position
Sensor Connector
A54384
EP1EP2VPA2
VCP1VPA1VCP2
Wire Harness Side
RHD
A20 Accelerator Pedal Position
Sensor Connector
A54404
EPA2
EPA
E9
VCPA
VCP2
VPA2
VPA
ECM Connector
05±500
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
2INSPECT ECM(VPA AND VPA2 VOLTAGE)
(a)Turn the ignition switch ON.
(b)Measure the voltage between the specified terminals of the E9 ECM connector.
Symbols (Terminal No.)Symbols (Terminal No.)
Accelerator pedal positionVPA (E9±22)
± EPA (E9±28)VPA2 (E9±23) ± EPA2 (E9±29)
Released0.5 to 1.1 V1.5 to 2.9 V
Depressed2.5 to 4.6 V3.5 to 5.5 V
OKCHECK AND REPLACE ECM(See page 01±32)
NG
3 CHECK HARNESS AND CONNECTOR(ACCELERATOR PEDAL POSITION SENSOR ± ECM)
(a) Disconnect the accelerator pedal position sensor con-
nector.
(b) Disconnect the E9 ECM connector.
(c) Check for continuity between the wire harness side con- nectors.
Standard (LHD):
(Check for open)
Symbols (Terminal No.)Specified condition
VPA1 (A20±5) ± VPA (E9±22)
EP1 (A20±3) ± EPA (E9±28)
VCP1 (A20±6) ± VCPA (E9±26)ContinuityVPA2 (A20±2) ± VPA2 (E9±23)Continuity
EP2 (A20±1) ± EPA2 (E9±29)
VCP2 (A20±4) ± VCP2 (E9±27)
(Check for Short)
Symbols (Terminal No.)Specified condition
VPA1 (A20±5) or VPA (E9±22) ± Body ground
EP1 (A20±3) or EPA (E9±28) ± Body ground
VCP1 (A20±6) or VCPA (E9±26) ± Body groundNo continuityVPA2 (A20±2) or VPA2 (E9±23) ± Body groundNo continuity
EP2 (A20±1) or EPA2 (E9±29) ± Body ground
VCP2 (A20±4) or VCP2 (E9±27) ± Body ground
Standard (RHD):
(Check for open)
Symbols (Terminal No.)Specified condition
VPA1 (A20±5) ± VPA (E9±22)
EP1 (A20±1) ± EPA (E9±28)
VCP1 (A20±4) ± VCPA (E9±26)ContinuityVPA2 (A20±2) ± VPA2 (E9±23)Continuity
EP2 (A20±3) ± EPA2 (E9±29)
VCP2 (A20±6) ± VCP2 (E9±27)

±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±501
AVENSIS REPAIR MANUAL (RM1018E)
(Check for Short)
Symbols (Terminal No.)Specified condition
VPA1 (A20±5) or VPA (E9±22) ± Body ground
EP1 (A20±1) or EPA (E9±28) ± Body ground
VCP1 (A20±4) or VCPA (E9±26) ± Body groundNocontinuityVPA2 (A20±2) or VPA2 (E9±23) ± Body groundNo continuity
EP2 (A20±3) or EPA2 (E9±29) ± Body ground
VCP2 (A20±6) or VCP2 (E9±27) ± Body ground
NGREPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
REPLACE ACCELERATOR PEDAL ASSY (See page 10±66)