TOYOTA CAMRY 1999 Service Repair Manual

INTRODUCTIONABBREVIATIONS USED IN THIS MANUAL ±
IN±9
ABBREVIATIONS USED IN THIS
MANUAL
AT FAutomatic Transaxle Fluid
B0Overdrive Brake
B1Second coast Brake
B2Second Brake
B3First and Reverse Brake
C0Overdrive Direct Clutch
C1Forward Clutch
C2Direct Clutch
DDisc
FFlange
F0O/D One±way Clutch
F1No.1 One±way Clutch
F2No.2 One±way Clutch
MPMultipurpose
O/DOverdirve
PPlate
SSMSpecial Service Materials
SSTSpecial Service Tools
IN01H±0R

INTRODUCTIONSTANDARD BOLT TORQUE SPECIFICATIONS ±
IN±10
STANDARD BOLT TORQUE SPECIFICATIONS
IN008±02

INTRODUCTIONSTANDARD BOLT TORQUE SPECIFICATIONS ±
IN±11

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±12
SERVICE SPECIFICATIONS
SERVICE DATE
Oil Pump
Body clearance STD0.07 ± 0.15 mm
0.0028 ± 0.0059 in.
Maximum0.3 mm
0.012 in.
Tip clearance STD0.11 ± 0.14 mm
0.0043 ± 0.0055 in.
Maximum0.3 mm
0.012 in.
Side clearance STD0.02 ± 0.05 mm
0.0008 ± 0.0020 in.
Maximum0.1 mm
0.004 in.
Pump body bushing inside diameterMaximum38.18 mm
1.5031 in.
Stator shaft bushing inside diameter
Front side
Maximum21.57 mm
0.8492 in.
Rear side
Maximum27.07 mm
1.0657 in.
Direct Clutch
Clutch drum bushing inside diameterMaximum47.07 mm
1.8531 in.
Direct clutch piston stroke1.11 ± 1.44 mm
0.0437 ± 0.0567 in.
Flange thickness
2.60 mm
0.1024 in.
3.00 mm
0.1181 in.
Forward Clutch
Piston stroke1.41 ± 1.82 mm
0.0555 ± 0.0717 in.
Flange thickness
2.8 mm
0.110 in.
3.0 mm
0.118 in.
3.2 mm
0.126 in.
3.4 mm
0.134 in.
3.6 mm
0.142 in.
Front Planetary Gear
AT06P±0C

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±13
Ring gear bushing inside diameterStandard19.025 ± 19.050 mm
0.7490 ± 0.7500 in.
Planetary pinion gear thrust clearance Standard0.20 ± 0.50 mm
0.0079 ± 0.0197 in.
Rear Planetary Gear
Planetary pinion gear thrust clearance Standard0.20 ± 0.50 mm
0.0079 ± 0.0197 in.
Overdrive Unit
Overdrive direct clutch piston stroke1.21 ± 1.91 mm
0.0476 ± 0.0752 in.
Overdrive direct clutch bushing inside diameter Maximam22.09 mm
0.8697 in.
Counter drive gear preload9 ± 15 N
920 ± 1,530 gf 2.0 ± 3.4 lbf
Planetary pinion gear thrust clearance Standard0.20 ± 0.50 mm
0.0079 ± 0.0197 in.

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±14
Valve Body Spring
SpringFree length and Coil outer
diameter mm (in.)Total No. of coils and Color
Upper valve body
Throttle modulator valve21.7 (0.854)
9.5 (0.374)9.5
None
Accumulator control valve28.1 (0.105)
10.6 (0.417)13.0
Yellow
Low coast modulator valve21.6 (0.850)
7.9 (0.311)11.5
None
Down shift plug29.8 (1.172)
8.7 (0.344)13.5
Yellow
Throttle valve30.7 (1.209)
9.2 (0.362)9.5
None
Second coast modulator valve20.9 (0.824)
8.5 (0.336)10.0
Light Green
Cut±back valve21.8 (0.858)
6.0 (0.236)13.5
None
Lock±up relay valve26.6 (1.046)
10.2 (0.402)11.5
Green
Lower valve body
Pressure relief valve11.2 (0.441)
6.4 (0.252)7.5
None
1 ± 2 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
2 ± 3 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
3 ± 4 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
Primary regulator valve66.7 (2.453)
18.6 (0.732)12.5
None
Secondary regulator valve43.6 (1.717)
10.9 (0.429)11.5
None
Lock±up signal valve30.0 (1.181)
8.2 (0.323)11.5
None
Cooler By±pass valve19.9 (0.784)
11.0 (0.433)8.5
None
Valve Body Retainer
ReteinerHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
Upper valve body
Throttle Modulator valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Accumulator control valve11.5 (0.453)5.0 (0.197)3.2 (0.126)
Cut±back valve9.2 (0.591)5.0 (0.197)3.2 (0.126)
Lock±up relay valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Second coast modulator valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Lower valve body
Primary regulator valve9.2 (0.362)5.0 (0.197)3.2 (0.126)

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±15
1 ± 2 shift valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
2 ± 3 shift valve8.0 (0.315)5.0 (0.197)3.2 (0.126)
3 ± 4 shift valve8.0 (0.315)5.0 (0.197)3.2 (0.126)
Lock±up signal valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Accumulator Spring
SpringFree length mm (in.)Color
C157.64 (2.2693)Red, Purple
B269.39 (2.7323)Green, White
C270.21 (2.7641)Purple

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±16
Differential
Drive pinion preload (at starting) New bearing
Reused bearing
1.0 ± 1.6 N´m
10 ± 16 kgf´cm 8.7 ± 13.9 in.´lbf
0.5 ± 0.8 N´m
5 ± 8 kgf´cm 4.3 ± 6.9 in.´lbf
Total preload (at starting)
New bearing
Reused bearing
Add drive pinion preload
0.3 ± 0.4 N´m
2.9 ± 4.0 kgf´cm 2.5 ± 3.5 in.´lbf
0.1 ± 0.2 N´m
1.5 ± 2.0 kgf´cm 1.3 ± 1.7 in.´lbf
Pinion to side gear backlash0.05 ± 0.20 mm
0.0020 ± 0.0079 in.
Side gear thrust washer thickness
0.95 mm
0.0374 in.
1.00 mm
0.0394 in.
1.05 mm
0.0413 in.
1.10 mm
0.0433 in.
1.20 mm
0.0427 in.

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±17
Side bearing adjusting shim thickness
1.90 mm
0.0748 in.
1.95 mm
0.0768 in.
2.00 mm
0.0787 in.
2.05 mm
0.0807 in.
2.10 mm
0.0827 in.
2.15 mm
0.0846 in.
2.20 mm
0.0866 in.
2.25 mm
0.0886 in.
2.30 mm
0.0906 in.
2.35 mm
0.0925 in.
2.40 mm
0.0945 in.
2.45 mm
0.0965 in.
2.50 mm
0.0984 in.
2.55 mm
0.1004 in.
2.60 mm
0.1024 in.
2.65 mm
0.1043 in.
2.70 mm
0.1063 in.
2.75 mm
0.1083 in.
2.80 mm
0.1103 in.

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±18
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Stator shaft x Oil pump body101007
Upper valve body x Lower valve body5.45548
Ring gear x Differential case9798571
Side bearing cap x Transaxle case7273053
Bearing retainer x Transaxle case1919514
Counter drive gear x Drive pinion1721,750127
Carrier cover x Transaxle case2525018
Parking lock pawl bracket7.47565 in.´lbf
Overdrive case x Transaxle case2526019
Oil pump x Transaxle case2222016
Valve body x Transaxle case101007
Manual valve body x Transaxle case101007
Detent spring x Valve body101007
Oil tube bracket x Transaxle case101007
Oil strainer x Valve body101007
Oil pan x Transaxle case4.95043 in.´lbf
Park/Neutral position switch6.97061 in.´lbf
Park/Neutral position switch adjusting bolt5.45548 in.´lbf
Union2727520
AT06Q±0C