TOYOTA CAMRY 1999 Service Repair Manual

BO0KY±01
H01713
Left Side Luggage Trim
Right Side Luggage Trim
Rear Bumper
Side Retainer Rear Bumper Energy Absorber Rear Bumper Reinforcement
Quarter Air Duct
Rear Bumper
Side Retainer
Rear Bumper Cover
5.0 (50, 43 in.´lbf)
5.0 (50, 43 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified Torque
34 (350, 25)
± BODYREAR BUMPER
BO±7
2355 Author: Date:
REAR BUMPER
COMPONENTS

BO0KZ±01
H01714
H01715
BO±8
± BODYREAR BUMPER
2356 Author: Date:
REMOVAL
1. REMOVE THESE PARTS:
(a) Right side luggage trim
(b) Left side luggage trim
2. REMOVE REAR BUMPER COVER
(a) Remove the 7 clips, 2 bolts and 6 nuts from the bumper
cover.
Torque: 5.0 N´m (50 kgf´cm, 43 in.´lbf)
(b) Pull the bumper cover rearward to remove it.
HINT:
With a plastic hammer, tap the ends of the bumper end bolts.
(c) Using a screwdriver, slide the rear bumper side retainers
from the bumper ends.
(d) Remove the 2 gaskets from the side retainers.
HINT:
Use 2 new gaskets.
3. REMOVE THESE PARTS:
(a) Rear bumper energy absorber
(b) Rear bumper reinforcement
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)

BO0L0±01
± BODYREAR BUMPER
BO±9
2357 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page BO±8).

BO5235
Centering Bolt Bolt with Washer
BO0L1±01
N20963
N20964
N20965
BO±10
± BODYHOOD
2358 Author: Date:
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock can not be adjusted with it on. Substitute
a bolt and washer for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTIONS
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
(a) Replace each centering bolt with a regular bolt and wash-
er.
Torque: 8.0 N´m (80 kgf´cm, 71 in.´lbf)
HINT:
Remove the anti±theft bolt cover, then remove the lower hood
lock bolt. You may have to remove the front bumper to access
this bolt.
(b) Adjust the lock by loosening the bolts.

BO0L2±01
H01975
Door Lock
Cylinder
Outside Handle Front Door Belt Moulding
Door Glass
Door FrameFront Door Upper Moulding
Outside
Rear View
Mirror
Door Glass
Run
5.5 (55, 49 in.´lbf)
5.5 (55, 49 in.´lbf)
5.0 (50, 43 in.´lbf)

Door Lock
23 (230, 17)
Window Regulator
8.0 (80, 69 in.´lbf)
Door Hinge
X6
7.5 (75, 66 in.´lbf)
Regulator
Motor
X3
31 (310, 22)
26 (260, 19)
8.0 (80, 71 in.´lbf)
30 (300, 22)
31 (310, 22)
Door
Check
Door Hinge
26 (260, 19)
Speaker
Power Window Switch Rear Lower
FrameFront Lower
FrameFront Window Upper
Garnish
Inside Handle Bezel
3.5 (35, 31 in.´lbf)
Driver's Side:
Regulator
Motor
Ptdt
N´m (kgf´cm, ft´lbf) : Specified torqueInside Handle
Door Trim

Precoated part Door Lock StrikerService Hole Cover
± BODYFRONT DOOR
BO±11
2359 Author: Date:
FRONT DOOR
COMPONENTS

BO0L3±01
H01738
N20968
N210034 Clips
N20969
(c)
(b)(a)
BO±12
± BODYFRONT DOOR
2360 Author: Date:
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
HINT:
At the time of assembly, please refer to the following item.
With the door window fully closed, install the plate and the regu-
lator handle with the snap ring.
2. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, pry open the screw cover and re-
move the screw.
HINT:
Tape the screwdriver tip before use.
(b) Using a screwdriver, pry out the bezel.
HINT:
Tape the screwdriver tip before use.
3. REMOVE FRONT WINDOW UPPER GARNISH
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the screw caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 clips, 2 screws and 2 bolts.
(c) Insert a screwdriver between the door and door trim to pry
out.
(d) Pull the trim upward to remove it, then remove the power
window switch and disconnect the harness connector.
5. REMOVE THESE PARTS:
(a) Outside rear view mirror
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
(b) Speaker
6. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and pull the handle forward.
Torque: 3.5 N´m (35 kgf´cm, 31 in.´lbf)
(b) Remove the link from the clamp.
(c) Remove the inside handle from the ends of the 2 links.
7. REMOVE SERVICE HOLE COVER
Remove the grommet, then remove the service hole cover.

N20970
(a)
(b)(b)
N21004
Clip
H01729
: 7 rivets
: clip
: clip
: clip
± BODYFRONT DOOR
BO±13
2361 Author: Date:
8. REMOVE DOOR GLASS
(a) Open the door glass until the bolt appears in the service
hole.
(b) Remove the 2 bolts and the door glass.
HINT:
Pull the glass upward.
Torque: 8.0 N´m (80 kgf´cm, 71 in.´lbf)
9. REMOVE GLASS RUN
HINT:
Pull the glass run upward.
10. REMOVE FRONT AND REAR SIDE FRAMES
Remove the 2 bolts, 2 nuts and the side frames.
HINT:
Remove the side frames through the service hole.
11. REMOVE FRONT DOOR BELT MOULDING
Pry the rearward end of the front door belt moulding from the
door and remove the moulding.
12. REMOVE FRONT DOOR UPPER MOULDING
(a) Using a drill, cut the flange portion of the 7 rivets.
HINT:
At the time of assembly, please refer to the following item.
Use 7 new rivets.
(b) Pry out the 2 clips and remove the moulding.

H01730
w/ Power Window:
w/o Power Window:
N20971
H01732
w/o Power Door Lock
w/ Power Door Lock BO±14
± BODYFRONT DOOR
2362 Author: Date:
13. REMOVE WINDOW REGULATOR ASSEMBLY
Remove the bolts and window regulator.
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the window regulator rollers.
14. w/ Power Window:
REMOVE MOTOR FROM WINDOW REGULATOR
Remove the 3 screws and motor.
15. REMOVE DOOR LOCK
(a) Remove the 2 clips.
(b) Disconnect the 2 links from the door lock and remove the
links.
(c) Disconnect the 2 links from the outside handle and the
lock cylinder.
(d) Remove the 3 screws and door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to 3 screws.
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N´m (50 kgf´cm, 43 in.´lbf)
(e) w/ Power Door Lock:
Disconnect the connector.
(f) Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the door lock.
16. REMOVE OUTSIDE HANDLE
Torque: 7.0 N´m (70 kgf´cm, 61 in.´lbf)

BO0L4±01
N20966SST
N20967
BO2556
± BODYFRONT DOOR
BO±15
2363 Author: Date:
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812±00020
Torque: 31 N´m (310 kgf´cm, 22 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
To adjust, loosen the door side hinge.
HINT:
Substitute the bolt and washer for the centering bolt.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that door fits and the door lock linkages are ad-
justed correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)

BO0L5±01
BO±16
± BODYFRONT DOOR
2364 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±12).