TOYOTA CAMRY 1999 Service Repair Manual

BO0LM±01
H01773
D
CB
C
AE
F B
B
A B
U.S.
H01774
D
C B
AB
FG
H E
ºaººbº
Canada
BE3367
2 ± 2.5 mm
(0.079 ± 0.098 in.)
0.7 ± 0.75 mm
(0. 028 ± 0.030 in.)
± BODYFRONT WIPER AND WASHER
BO±37
2385 Author: Date:
ADJUSTMENT
1. INSPECT WASHER NOZZLE
(a) While operating the washer, check that the washer fluid
hits the windshield and the upsurge area within the
shaded areas.
U.S. mm (in.)Canada mm (in.), Approx.
ºAº280 (11)600 (23.6)
ºBº150 (5.9)150 (5.9)
ºCº50 (2.0)250 (9.8)
ºDº50 (2.0) Max
ºEº180 (7.1)360 (14)
ºFº395 (15.5)114 (4.5)
ºGº 90 (3.5)
ºHº 474 (18.7)
ºIº 350 (13.8)
(b) Canadian models:
Adust the nozzle so the outboard points ºaº and ºbº are
within the wipe pattern.
(c) Check if the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the
area of the glass the wiper blades wipe).
2. ADJUST WASHER NOZZLE
Using a tool like that shown in the illustration, rotate the nozzle
to adjust the fluid direction against the windshield.

BO0LN±01
N20998
H01772
ºAººAº
Cowl Louver Edge
BO±38
± BODYFRONT WIPER AND WASHER
2386 Author: Date:
INSTALLATION
1. INSTALL WINDOW WASHER NOZZLE
2. INSTALL WIPER LINK TO MOTOR
3. INSTALL THESE PARTS:
(a) Wiper motor assembly
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
(b) Cowl louvers and weatherstrip
4. INSTALL WIPER ARMS
(a) Operate the wipers once and turn the wiper switch OFF,
then install the wiper arms.
HINT:
If the driver's side wiper arm mount has a blue dot on it, use an
ITT wiper arm. If there is no mark, use a ND wiper arm.
(b) Adjust the installation position of the wiper arms as shown
(blade tip to cowl louver edge).
ºAº Approx. 35 mm (1.4 in.)
(c) Tighten the wiper arm nut.
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)

BO0M8±01
N22598
Front Door
Outside Moulding
Front Fender
Outside Moulding
Rear Door Outside MouldingFront Quarter
Outside MouldingRear Quarter
Outside Moulding
± BODYBODY OUTSIDE MOULDING
BO±39
2387 Author: Date:
BODY OUTSIDE MOULDING
COMPONENTS

BO0M9±01
H01782
H01783
BO±40
± BODYBODY OUTSIDE MOULDING
2388 Author: Date:
REMOVAL
CAUTION:

Store in a cool place, avoiding direct sunlight, high
temperature and dust.

The moulding is made of polyvinyl chloride. Do not al-
low this material to come in contact with thinner or
other solvents, open flame or boiling water.

The storage time for the moulding and adhesive is
limited to about 9 months.
1. REMOVE ENDS OF MOULDING
Using a scraper, pry the moulding loose about 30 mm (1.18 in.)
form each end.
HINT:
Tape the scraper tip before using.
2. REMOVE MOULDING AND ADHESIVE
(a) Pull off the moulding by cutting the adhesive with a knife.
(b) Scrape off adhesive from the body with sandpaper cutter.
NOTICE:

Remember that 30 ± 80 mm (1.18 ± 3.15 in.) of the ends
of the moulding are glued tightly with a strong adhe-
sive.

Do not reuse moulding.

BO0MA±01
BO6675
N19058
H01884
Adhesive TapeAdhesive Tape
N22643
± BODYBODY OUTSIDE MOULDING
BO±41
2389 Author: Date:
INSTALLATION
1. HEAT BODY MOUNTING SURFACE
(a) Using a heat light, heat the body mounting surface to
40 ± 60 °C (104 ± 140 °F).
NOTICE:
Do not heat body excessively.
(b) Remove the adhesive tape from the body.
(c) Wipe off stains with cleaner.
2. CLEAN MOULDING
If reusing the moulding:
(a) Using a heat light, heat the moulding to 20 ± 30 °C (68 ±
86 °F).
NOTICE:
Do not heat moulding excessively.
(b) Remove the adhesive tape from the moulding.
(c) Wipe off stains with cleaner.
(d) Apply a new adhesive tape to moulding as shown in the
illustration.
3. INSTALL MOULDING
(a) Using a heat light, heat the body and moulding.
Body: 40 ± 60 °C (104 ± 140 °F)
Moulding: 20 ± 30 °C (68 ± 86 °F)
NOTICE:
Do not heat moulding excessively.
(b) Lift moulding release sheet from face of moulding.
NOTICE:
When the moulding release sheet is removed, make sure
that no dirt or dust can get onto the uncoated area.
(c) Align the bosses with their corresponding holes in the
body, and press firmly on the moulding. Refer to the il-
lustration for the front fender moulding application proce-
dures.
NOTICE:
Do not apply excessive force onto the moulding, but steady
pressure with your thumbs.

BO0LO±01
N20947
Front Pillar GarnishWeatherstripSun VisorInside Rear
View Mirror Map Light Assem-
bly
Sun Visor
Holder
Windshield
Glass
Windshield Upper Moulding
Weatherstrip Stopper
Dam
Windshield
Outside
Moulding
Wiper Arm
Cowl Louver RH
Weatherstrip
24 (245, 18)
Cowl Louver LHWindshield
Outside
MouldingFront Pillar Garnish
Hood
N´m (kgf´cm, ft´lbf): Specified torque BO±42
± BODYWINDSHIELD
2390 Author: Date:
WINDSHIELD
COMPONENTS

BO0LP±01
N20982
N20983
BO5232
± BODYWINDSHIELD
BO±43
2391 Author: Date:
REMOVAL
1. REMOVE THESE PARTS:
(a) Inner rear view mirror
(b) Sun visors and holders
(c) Map light assembly
(d) Front pillar garnishes
(e) Hood
(f) Wiper arms
(g) Cowl louvers
(h) Weatherstrips
2. REMOVE WEATHERSTRIP
Remove the weatherstrip by pulling.
HINT:
Remove only the front half of weatherstrip.
3. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) Using a drill of less than ù 5.0 mm (0.20 in.), drill out the
rivet heads and remove the moulding.
(b) Using a vacuum cleaner, remove the drill rivet and their
dust from the inside of the door.
CAUTION:
The cut rivet and rivet cutter will be not, avoid touching
them.
NOTICE:
Do not jiggle the rivet cutter while cutting.You may enlarge
the rivet hole or damage the rivet cutter.
HINT:
Do not drill the body.
Sealant may cause the moulding to stick to the glass. If neces-
sary, separate from the glass using a knife.
4. REMOVE WINDSHIELD UPPER MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
5. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or a similar object.
HINT:
Apply adhesive tape to the outer surface to prevent scratching.

BO1689
BO±44
± BODYWINDSHIELD
2392 Author: Date:
NOTICE:
When separating the glass, be careful not to damage the
paint and interior and exterior ornaments. To prevent
scratching the safety pad when removing the windshield,
place a plastic sheet between the piano wire and safety
pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when removing the glass.
6. REMOVE RETAINERS

BO0LQ±01
BO4420
Adhesive
N21015
BO5231
BO2820
BO4421
± BODYWINDSHIELD
BO±45
2393 Author: Date:
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. REPLACE STOPPER
(a) Remove the damaged stopper.
(b) Cut off the old adhesive around the stopper installation
area.
NOTICE:
Be careful not to damage the body.
(c) Clean the installation area.
(d) Install a new stopper onto the body.
3. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
4. POSITION GLASS
(a) Place glass in the correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even and do not make contact with the fasteners.
(c) Place reference marks between the glass and body.
(d) Remove the glass.
5. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface black±colored area
around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.

N21016
A
N00141
Primer ºMº
Primer ºMº
N21017
Primer G
N21018
12.5 mm or more
(0.492 in.)
8.0 mm or more
(0.315 in.) BO±46
± BODYWINDSHIELD
2394 Author: Date:
6. INSTALL DAM
Install the dam with double±stick tape as shown in the illustra-
tion.
NOTICE:
Do not touch the glass face after cleaning it.
A: 7 mm (0.276 in.)
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M.
NOTICE:
Let the primer coating dry for 3 minutes or more. Do not
coat Primer M to the adhesive. Do not keep any of the
opened Primer M for later use.
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or a sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Before the primer dries, wipe it off with a clean shop rag.
NOTICE:
Let the primer coating dry for 3 minutes or more. Do not
keep any of the opened Primer G for later use.
9. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle. Fill the cartridge with
adhesive.
Part No. 08850 ± 00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the chart below.
TemperatureTackfree time
35 °C (95 °F)15 minute
20 °C (68 °F)100 minute
5 °C (41 °F)8 hour
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown.