TOYOTA CAMRY 1999 Service Repair Manual

N21019
Adhesive
BO2821
BO3986
BO3671AdhesiveAdhesive
± BODYWINDSHIELD
BO±47
2395 Author: Date:
10. INSTALL GLASS
HINT:
Confirm that the dam is attached the body panel as shown in
the illustration.
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
(c) Use a scraper to remove any excess or protruding adhe-
sive.
NOTICE:
Take care not to drive the vehicle during the time described
in the chart below.
TemperatureMinimum time prior to drive the vehicle
35 °C (95 °F)1.5 hour
20 °C (68 °F)5 hour
5 °C (41 °F)24 hour
(d) Hold the windshield glass in place securely with a protec-
tive tape or equivalent until the adhesive hardened.
11. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833 ± 00030 or equivalent
12. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Part No. 08833 ± 00030 or equivalent

N22592
N20984
N15432
20 mm
(0.79 in.)
BO±48
± BODYWINDSHIELD
2396 Author: Date:
13. INSTALL WINDSHIELD UPPER MOULDING
Place the moulding onto the body and tap it in by hand.
14. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Install the pawl of the outside moulding to the upper
moulding to set the moulding to the body.
(b) Using an air riveter with nose piece, install the new 3 rivets
and outside moulding.
CAUTION:
To avoid personal injury and short of the wiring when
installing ù 5.0 mm (0.20 in.) rivets keep your hands out of
the 20 mm (0.79 in.) radius that the caulked ù 5.0 mm (0.20
in.) rivet will cover.
HINT:
Install the rivet firmly pressed at a right angle (90°) against the
installation hole.
15. INSTALL THESE PARTS:
(a) Cowl louvers
(b) Weatherstrips
(c) Wiper arms
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)
(d) Front pillar garnishes
(e) Map light assembly
(f) Sun visors and holders
(g) Inner rear view mirror

BO0LR±01
N20948
Back Window Moulding
Back Window Glass

Dam
Roof Side
Inner GarnishRear Seatback
19 (185, 13)
42 (420, 31)
Rear Side Seat
Back RH Rear Side Seat
Back LH
Rear Seat Cushion
19 (185, 13)
19 (185, 13)
Rear Seat Center BeltRear Seat Outer BeltHigh±Mounted
Stop Light
Package Tray
Trim
Rear Seat Outer Belt
Room Partition Trim

Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
± BODYBACK WINDOW GLASS
BO±49
2397 Author: Date:
BACK WINDOW GLASS
COMPONENTS

BO0LS±01
N21020
3 Clips
1 Clip
N22588
N21021
4 Clips
N21121
N20985
BO±50
± BODYBACK WINDOW GLASS
2398 Author: Date:
REMOVAL
1. REMOVE REAR SEAT CUSHION AND SEATBACKS
2. REMOVE ROOF SIDE INNER GARNISHES
(a) Remove the clips.
(b) Pull the garnish to remove it.
3. REMOVE HIGH±MOUNTED STOP LIGHT
(a) Push on the both side of the cover to release the claws by
your hand and remove the cover as shown in the illustra-
tion.
(b) Remove the 2 bolts and stop light, then disconnect the
connector.
4. REMOVE PACKAGE TRAY TRIM
(a) Remove the bolts holding the rear seat belt lower side to
the body.
(b) Remove the seat belts with seat belt hole covers from the
package trim.
(c) Remove the trim by pulling forward.
5. REMOVE ROOM PARTITION TRIMS
Remove the 6 clips and room partition trims.
6. REMOVE THESE PARTS
(a) Assist grips.
(b) Rear side of roof headlining.
7. DISCONNECT DEFOGGER WIRE CONNECTORS
8. REMOVE BACK WINDOW MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
9. REMOVE BACK WINDOW GLASS
Remove the glass in the same way as windshield.
(See page BO±43)

BO0LT±01
N21122
BO3671AdhesiveAdhesive
N20986
± BODYBACK WINDOW GLASS
BO±51
2399 Author: Date:
INSTALLATION
HINT:
Refer to the installation of windshield, install back window glass
by the following operations.
(See page BO±45)
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
2. CLEAN REMOVED GLASS
3. REPLACE STOPPERS
4. POSITION GLASS
5. CLEAN CONTACT SURFACE OF GLASS
6. INSTALL DAM
Install the dam with double±stick tape as show in the illustration.
NOTICE:
Do not touch the glass face after cleaning it.
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
9. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
10. INSTALL BACK WINDOW MOULDING
Place the moulding onto the body and tap it by hand.
11. APPLY ADHESIVE
12. INSTALL GLASS
13. INSPECT FOR LEAKS AND REPAIR
14. CONNECT DEFOGGER CONNECTORS
15. INSTALL THESE PARTS:
(a) Rear side of roof headlining
(b) Assist grips
(c) Package tray trim

BO±52
± BODYBACK WINDOW GLASS
2400 Author: Date:
(d) Room partition trims
(e) Seat belt lower side bolts
Torque: 42 N´m (420 kgf´cm, 31 ft´lbf)
(f) High±mounted stop light
(g) Roof side inner garnish
(h) Rear seatbacks and seat cushion
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)

N10192
BO0M1±01
± BODYSLIDING ROOF (TMC Made)
BO±53
2401 Author: Date:
SLIDING ROOF (TMC Made)
ON±VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
(d) Check for a difference in level between the sliding roof
weatherstrip and roof panel.
Except rear end:
0 ± 1.5 mm (0 ± 0.059 in.)
Rear end:
0 + 1.5 mm (0 + 0.059 in.)
0 ± 1.0 mm (0 ± 0.039 in.)

BO0M2±01
N22654
Side Garnish
Sliding Roof Glass
Rear Roof
Drip Channel
Roof Window
Deflector Panel
Side Garnish
Drive Cable
Guide Block
Guide Block
Sliding Roof
Housing
Drive Gear
Sunshade Trim
Sliding Roof
Panel Stopper Guide Rail Stopper
Roof Rail
Rear Frame
5.5 (55, 49 in.´lbf)N´m (kgf´cm, ft´lbf): Specified torque BO±54
± BODYSLIDING ROOF (TMC Made)
2402 Author: Date:
COMPONENTS

BO0M3±01
N21524
N21527
Point Marks
± BODYSLIDING ROOF (TMC Made)
BO±55
2403 Author: Date:
REMOVAL
1. REMOVE ROOF HEADLINING
(See page BO±83)
2. REMOVE SIDE GARNISH
Using a screwdriver, remove the garnishes.
HINT:
Tape the screwdriver tip before use.
3. REMOVE SLIDING ROOF GLASS ASSEMBLY
(a) Using a torx wrench, remove the 4 screws.
(b) Pull the glass upward to remove it.
4. REMOVE DRIVE GEAR
NOTICE:
Remove the drive gear with the sliding roof is full closed.
(a) Disconnect the connector.
(b) Remove the 3 bolts and drive gear.
(c) Remove the screw and cam plate cover.
(d) Turn the drive gear to align the point marks as shown in
the illustration.
(e) Install the cam plate cover and screw.
NOTICE:
At the time of installation, please refer to the following item.
If the sliding roof position and drive gear full close position
is not matched, the sliding roof does not operate normally.

N21529
BO±56
± BODYSLIDING ROOF (TMC Made)
2404 Author: Date:
5. REMOVE SLIDING ROOF HOUSING
(a) Disconnect the 4 drain hoses from the housing.
(b) Remove the 8 bolts and 4 brackets.
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
(c) Remove the 6 nuts, then remove the housing as shown
on the following page.