TOYOTA CAMRY 1999 Service Repair Manual

BO0LD±01
H01747
Torsion Bar
Luggage Compart-
ment Door Hinge
Luggage Compart-
ment Door Hinge
Luggage Compartment
Door
Luggage Compartment
Door Trim
Left Side Luggage
Trim
Finish Side Trim
Rear Luggage Trim
Rear Seat CushionRoom Partition TrimPackage Tray Trim
High Mounted
Stop Light
Rear SeatbackFinish Side Trim Door Lock
Door Lock StrikerLeft Hand Back
Up LightRight Hand
Back Up Light Right Side Luggage
Trim
: Specified torque
N´m (kgf´cm, ft´lbf)
Lock Cylinder
Luggage Compart-
ment Floor Mat
8.0 (80, 71 in.´lbf)
8.0 (80, 71 in.´lbf)
5.5 (55, 49 in.´lbf)
5.5 (55, 49 in.´lbf)
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±27
2375 Author: Date:
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS

BO0LE±01
N22588
121
N21430
: 4 Clips
N22591
BO±28
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2376 Author: Date:
REMOVAL
1. REMOVE LUGGAGE COMPARTMENT DOOR TRIM
2. REMOVE LUGGAGE COMPARTMENT DOOR
(a) Disconnect the connector.
(b) Using a clip remover, disconnect the clamps.
(c) Remove the 4 bolts and door.
Torque: 8.0 N´m (80 kgf´cm, 71 in.´lbf)
3. REMOVE THESE PARTS:
(a) Luggage compartment floor mat
(b) LH and RH rear floor finish side plates
(c) Inner cover trims
(d) Rear seat
(e) Room partition trims
4. REMOVE HIGH±MOUNTED STOP LIGHT
(a) Push on the both side of the cover to release the claws by
your hand and remove the cover as shown in the illustra-
tion.
(b) Remove the 2 bolts and stop light, then disconnect the
connector.
5. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the clip.
(b) Using a screwdriver, pry loose and remove the garnish.
HINT:
Tape the screwdriver tip before use.
6. REMOVE PACKAGE TRAY TRIM
7. REMOVE TORSION BAR
(a) Remove the torsion bar from the center bracket.

BO4010
SST
BO4011
SST
BO4012
SST
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±29
2377 Author: Date:
(b) Install SST to the torsion bar on the hinge side.
SST 09804±24010
(c) Push down on SST, and pull the luggage compartment
door hinge from the torsion bar.
(d) Slowly lift SST, and remove the torsion bar from the tor-
sion bar bracket with SST.
(e) Remove the torsion bar.
(f) Repeat for the other side.

BO0LF±01
BO±30
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2378 Author: Date:
DISASSEMBLY
1. REMOVE DOOR LOCK
(a) Disconnect the control link.
(b) Remove the 2 bolts and lock.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
2. REMOVE REAR COMBINATION LIGHT
(a) Disconnect the connector.
(b) Remove the 10 nuts and rear combination lights.

BO0LG±01
N22589
N22590
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±31
2379 Author: Date:
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) Remove the 11 clips and luggage compartment door trim.
(b) For forward/rearward and left/right adjustments loosen
the bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) For vertical adjustment of the front end of the door, in-
crease or decrease the number of washers between the
hinge and the door.
2. ADJUST DOOR LOCK STRIKER
(a) Remove the LH and RH rear floor finish side plates.
(b) Remove the rear floor finish plate.
(c) Loosen the 2 lock striker set bolts.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(d) Using a hammer and a brass bar, tap the striker to adjust
it.

BO0LH±01
BO±32
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2380 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±30).

BO0LI±01
H01754
H01755
H01756
N21430
: 4 clips
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±33
2381 Author: Date:
INSTALLATION
1. INSTALL TORSION BAR
(a) Insert the torsion bar into the bracket.
HINT:
The center bracket opening is the nominal position of the tor-
sion bar.
If needed, move the torsion bar to the upper or lower hole to pro-
vide the correct luggage door lift.
(b) Install the SST onto the torsion bar of the hinge side.
SST 09804±24010
(c) Slowly lift the torsion bar with the SST and place it in the
torsion bar bracket.
(d) Slowly push the SST down and install the torsion bar to
the hinge.
(e) Slowly lift the SST and install the torsion bar.
(f) Install the torsion bar to the center bracket.
(g) Repeat for the other side.
2. INSTALL PACKAGE TRAY TRIM
3. INSTALL ROOF SIDE INNER GARNISH
4. INSTALL HIGH MOUNTED STOP LIGHT
5. INSTALL THESE PARTS:
(a) Room partition trims
(b) Rear seat
(c) Inner cover trims
(d) LH and RH rear floor finish side plates
(e) Luggage compartment floor mat
6. INSTALL LUGGAGE COMPARTMENT DOOR
(a) Install the door with 4 bolts.
(b) Install clamps.
(c) Connect the connector.
7. INSTALL LUGGAGE COMPARTMENT DOOR TRIM

H01757
Full Open
1/2 Open
Pop±Up BO±34
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2382 Author: Date:
8. CHECK LUGGAGE DOOR LIFT

Pop±up distance: 35 ± 100 mm

Pop± up to 1/2 open: Door should remain in any
position.

Past 1/2 open: Door should open fully by
itself.

Full open position: Door should not easily fall
closed
If adjustment is necessary, refer to step 2 ±(a) above.

BO0LK±01
N21119
Wiper MotorCowl Louver RH
Cowl Louver LH
Wiper Motor
Assembly
Window
Washer Nozzle
N´m (kgf´cm, ft´lbf) : Specified torqueWeatherstripWiper
Arms
Wiper
Link
24 (245, 18)
5.5 (55, 49 in.´lbf)
± BODYFRONT WIPER AND WASHER
BO±35
2383 Author: Date:
FRONT WIPER AND WASHER
COMPONENTS

BO0LL±01
N20998
BO4391
BO±36
± BODYFRONT WIPER AND WASHER
2384 Author: Date:
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE WEATHERSTRIP AND COWL LOUVERS
3. REMOVE WIPER MOTOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 5 bolts and wiper motor assembly.
4. REMOVE WIPER MOTOR
Remove the 2 bolts, then separate the motor crank arm from the
wiper links at the ball and socket joint.
5. REMOVE WINDOW WASHER NOZZLE
(a) Remove the hoses from the nozzles.
(b) Using a screwdriver, remove the nozzle.
HINT:
Tape the screwdriver tip before use.