TOYOTA CAMRY V20 1986 Service Information

AT4313
AT4312
r Non-reusable partr Oil Seal Differential
Side Gear Shaft
Holder Hole Snap RingTransfer Right Case
Retainer r Oil SealShaft Snap Ring Holder Bearing
Transfer Right Case Retainer
COMPONENTS
AT4324
DISASSEMBLY OF TRANSFER RIGHT CASE
RETAINER
1. REMOVE OIL SEAL
Using a screwdriver, remove the oil seal.
2. REMOVE SIDE GEAR SHAFT HOLDER
(a) Using snap ring pliers, remove the snap ring.
- TRANSFER (A540H)Component Parts (Transfer Right Case Retainer)TF-1 1

AT4512
AT7778
AT3342
AT7780
SST
AT7779
(b) Using a plastic hammer, remove the side gear shaft
holder.
3. REMOVE HOLDER BEARING
(a) Using snap ring pliers, remove the snap ring.
(b) Using a press, press out the bearing.
4. REMOVE OIL SEAL
Using a screwdriver, remove the oil seal.
ASSEMBLY OF TRANSFER RIGHT CASE
RETAINER
1. INSTALL HOLDER BEARING
(a) Using SST and a press, press in the holder bearing.
SST 09226-10010
TF-12- TRANSFER (A540H)Component Parts (Transfer Right Case Retainer)

AT4513
AT7781
AT3400
SST
AT3402
SST
AT7778
(b) Using snap ring pliers, install the snap ring.
2. INSTALL SIDE GEAR SHAFT HOLDER
(a) Install the side gear shaft holder.
(b) Using snap ring pliers, install the snap ring.
3. INSTALL OIL SEAL
(Left side oil seal)
(a) Coat a new oil seal lip with MP grease.
(b) Using a hammer and SST, drive in the oil seal.
SST 09316-60010 (09316-00010, 09316-00040)
Oil seal depth: 0 mm (0 in.)
(Right side oil seal)
(a) Coat a new oil seal lip with MP grease.
(b) Using a hammer and SST, drive in the oil seal.
SST 09608-32010, 09608-35014 (09608-06020)
Oil seal depth: 0 mm (0 in.)
- TRANSFER (A540H)Component Parts (Transfer Right Case Retainer)TF-13

AT4514
AT4674
Stopper r Non-reusable part
AT4673
kg-cm (ft-lb, N-m) : Specified torque
55 (48 in.-lb, 5.4)
Strainer Oil Pump Driven GearTransfer Right Case Oil Pump Coverr O-Ring Oil Pump Driven Gear StopperOil Pump Driven Rotor
80 (69 in.-lb, 7.8)
Relief ValveCompression Springr O-Ring
250 (18, 25)
Oil Pump Drive Rotor
Transfer Right Case
COMPONENTS
DISASSEMBLY OF TRANSFER RIGHT CASE
1. INSPECT OIL PUMP OPERATION
Check that the oil pump turns smoothly with oil pump
driven gear.
2. REMOVE OIL PUMP DRIVEN GEAR STOPPER, OIL
PUMP COVER, DRIVE ROTOR AND DRIVEN ROTOR
(a) Remove the three bolts and oil pump driven gear
stopper.
(b) Pull out the oil pump cover, drive rotor and driven
rotor.
TF-14- TRANSFER (A540H)Component Parts (Transfer Right Case)

AT4604
Matchmarks
AT4674
Stopper
AT4514AT4515
Relief Valve3. REMOVE RELIEF VALVE
Remove the relief valve and spring.
ASSEMBLY OF TRANSFER RIGHT CASE
1. INSTALL RELIEF VALVE
Install the relief valve and spring.
2. INSTALL OIL PUMP DRIVE ROTOR AND DRIVEN
ROTOR
Align the matchmarks on the drive rotor and the driven
rotor.
3. INSTALL OIL PUMP COVER AND DRIVEN GEAR
STOPPER
Torque the three bolts evenly.
Torque: 80 kg-cm (69 in.-lb, 7.8 N-m)
4. CHECK OPERATION OF OIL PUMP
Insert the oil pump driven gear to the drive rotor, check
that the drive rotor turns smoothly.
- TRANSFER (A540H)Component Parts (Transfer Right Case)TF-15

AT4516
r Non-reusable part-cm (ft-lb, N-m)
: Specified torqueSide Gear Thrust WasherDifferential Side Left GearDifferential Pinion Shaft Holder Differential Pinion Thrust Washer Center Differential CaseSpacerRight GearWasherConical Spring 985 (71, 97)Oil Pump Drive GearShaft Snap
Ring r Left Case
BearingTransfer
Ring GearRing Gear Mounting
Left Caser O-RingRing Gear Mounting
Right Caser Right Case Bearing
Differential Pinion Thrust Washer
Differential Pinion Shaft Shaft Snap
RingDifferential Side
Ring Gear Mounting Case and
Center Differential Case
COMPONENTS
DISASSEMBLY OF RING GEAR MOUNTING
CASE AND CENTER DIFFERENTIAL CASE
1. REMOVE OIL PUMP DRIVE GEAR
(a) Using a screwdriver, remove the shaft snap ring.
TF-16- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)

AT7783Matchmarks
AT7784
AT4517
MatchmarksO-ring
AT7785
SST
AT7782
(b) Remove oil pump drive gear.
2. REMOVE RING GEAR MOUNTING LEFT CASE
(a) Place matchmarks on the differential left case and
the differential right case.
(b) Remove the twelve bolts.
NOTICE: Using the soft jaws, hold the left case in a
vise.
(c) Remove the differential left case upward.
3. REMOVE RING GEAR
(a) Place matchmarks on the differential left case
and ring gear.
(b) Using a plastic hammer, tap out the ring gear.
(c) Remove the O-ring from the left case.
4. REMOVE LEFT CASE BEARING
Using SST and a press, press out the bearing.
SST 09950-00020
- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)TF-17

AT7786
AT7787
AT7789AT7788
5. REMOVE THRUST WASHER
6. REMOVE CENTER DIFFERENTIAL CASE ASSEMBLY
7. DISASSEMBLE CENTER DIFFERENTIAL CASE
(a) Using snap ring pliers, remove the shaft snap
ring.
(b) Remove the spacer.
TF-18- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)

AT4518
Conical Spring
Washer Side Right Gear
AT7791
SST
AT7792
SST BearingSST
Four pinion shafts
Pinion shaft holder
Four differential pinions
Four pinion thrust washers
Differential side left gear
Side gear thrust washer (c) Remove the following parts from the center differ-
ential case:
AT7790
8. REMOVE DIFFERENTIAL SIDE RIGHT GEAR AND
CONICAL SPRING WASHER
9. REMOVE RIGHT CASE BEARING
Using SST and a press, press out the bearing.
SST 09950-00020
ASSEMBLY OF RING GEAR MOUNTING CASE
AND CENTER DIFFERENTIAL CASE
1. INSTALL RIGHT CASE BEARING
Using SST and a press, press in the bearing.
SST 09316-2001 1, 09608-35014
(09608-06020, 09608-06120)
- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)TF-19

AT7793
SST
B4077
AT3310 AT7790
2. INSTALL LEFT CASE BEARING
Using SST and a press, press in the left case.
SST 09316-12010, 09608-35014
(09608-06020, 09608-06120)
3. INSTALL RING GEAR
(a) Clean the contact surface of the ring gear mounting
left case.
(b) Heat the ring gear to about 212°F (100°C) in an oil
bath.
NOTICE: Do not heat the ring gear above 230°F (110°C).
(c) Clean the contact surface of the ring gear with
cleaning solvent.
(d) Align the matchmarks and quickly install the ring
gear on the ring gear mounting left case.
4. CHECK AND ADJUST CENTER DIFFERENTIAL SIDE
GEAR BACKLASH
(a) Install the following parts to the center differential
case:
Side gear thrust washer
Differential side left gear
Four pinion thrust washers
Four differential pinions
Pinion shaft holder
Four pinion shafts
(b) Install the spacer to the case as shown.
TF-20- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)