TOYOTA CAMRY V20 1986 Service Information

(c) Replace the reverse restrict pin.
(d) Drive in the slotted spring pin.
(e) Apply sealant to the plug threads.
Sealant: Part No. 4.8833±00080, THREE6ON D 1344,
LOCTITE 242 or equivalent
(f) Using SST, install the straight screw plug.
SST 09313±30021
Torque: 130 kg±cm (9 ft±lb, 13 N±m)
15. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
(a) Using SST, remove the straight screw plug.
SST 09313±30021
(b) Using a pin punch and hammer, drive out the slotted
spring pin. (b) Using SST, drive in a new oil seal.
SST 09201±60011
Drive in depth: 19 mm (0.75 in.)
± MANUAL TRANSAXLES51 TransmissionMT±23

INSTALLATION OF TRANSAXLE
1. INSTALL TRANSAXLE TO ENGINE
Align the input shaft spline with the clutch disc, and
install the transaxle to the engine. Torque the bolts.
Torque:
12 mm bolt 650 kg±cm (47 ft±lb, 64 N±m)
10 mm bolt 470 kg±cm (34 ft±Ib, 46 N±m)
2. CONNECT LEFT ENGINE MOUNTING
Connect the left engine mounting with the bolts. Torque
the bolts.
Torque: 530 kg±cm (38 ft±lb, 52 N±rm)
3. INSTALL STABILIZER BAR
(See page FA±35)
4. INSTALL CENTER DRIVE SHAFT
(a) Insert the center drive shaft to the transaxle through the
bearing bracket.
(b) Secure the center drive shaft with the snap ring.
(c) Tighten a new bolt on the bearing bracket.
Torque: 330 kg±cm (24 ft±lb, 32 N±m)
5. CONNECT BOTH DRIVE SHAFTS
Connect the drive shaft and torque the six nuts while de-
pressing the brake pedal.
Torque: 370 kg±cm (27 ft±Ib, 36 N±m)
6. CONNECT LEFT STEERING KNUCKLE TO LOWER
ARM
Torque: 1,150 kg±cm (83 ft±Ib, 113 N±m)
± MANUAL TRANSAXLES51 TransmissionMT±38

8. INSTALL SUSPENSION LOWER CROSSMEMBER
Torque: A 2,110 kg±cm (153 ft±Ib, 207 N±m)
8400 kg±cm (29 ft±Ib, 39 N±m))
9. CONNECT SPEEDOMETER CABLE
10. FILL TRANSAXLE WITH ATF DEXRON) II
Capacity: 2.6 liters (2.7 U S qts, 2.3Imp. qts)
11. INSTALL UNDER COVERS7. INSTALL ENGINE MOUNTING CENTER MEMBER
(a) Install the engine mounting center member with the
four bolts. Torque the bolts.
Torque: 400 kg±cm (29 ft±lb, 39 N±m)
(b) Install the front and rear engine mounting bolts.
Torque the bolts.
Torque: 440 kg±cm (32 ft±lb, 43 N±m)
12. INSTALL TRANSAXLE MOUNTING BOLTS OF
TRANSAXLE UPPER
Torque: 650 kg±cm (47 ft±Ib, 64 N±m)
13. CONNECT BACK±UP LIGHT SWITCH CONNECTOR
AND GROUND STRAP
15. CONNECT CONTROL CABLES
(a) Install the retainers.
(b) Connect the cables to the linkage with the washer and
clip. 14. INSTALL STARTER
(a) Install the starter with the two bolts.
(b) Connect the connector and cable.
± MANUAL TRANSAXLES51 TransmissionMT±39

17. INSTALL CLUTCH RELEASE CYLINDER AND TUBE
CLAMP
18. INSTALL NEGATIVE BATTERY CABLE
19. CHECK FRONT WHEEL ALIGNMENT
(See page FA ± 3)
20. PERFORM ROAD TEST
Check for any abnormal noise or operation. 16. INSTALL CLUTCH TUBE BRACKET
(a) Install the bracket with a bolt.
(b) Install the retainer to the bracket.
± MANUAL TRANSAXLES51 TransmissionMT±40

ASSEMBLY OF TRANSMISSION
(See pages MT±7 to 9)
1. IF INPUT SHAFT WAS REPLACED, DRIVE IN
SLOTTED SPRING PIN
If the input shaft was replaced, drive the slotted spring pin
in the input shaft to a depth of 5.0 mm (O.197 in.).
2. INSERT NO. 2 CLUTCH HUB INTO HUB SLEEVE
(a) install the clutch hub and shifting keys± to the hub
sleeve.
(b) Install the shifting key springs under the shifting
keys.
NOTICE: Install the key springs positioned so that their end
gaps are not in line.
3. INSTALL THIRD GEAR, NEEDLE ROLLER
BEARINGS, SYNCHRONIZER RING AND NO. 2
HUB SLEEVE ASSEMBLY TO INPUT SHAFT
(a) Apply ATF to the needle roller bearings.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
4. INSTALL SNAP RING
Select a snap ring that will allow minimum ±axial play
and install it on the shaft.(c) Using a press, install the 3rd gear and No. 2 hub
sleeve.
Thicknessmm (in.)
Mark
± MANUAL TRANSAXLES51 TransmissionMT±24

6. INSTALL SYNCHRONIZER RING, SPACER, NEEDLE
ROLLER BEARINGS, FOURTH GEAR AND RADIAL
BALL BEARING
(a) Install the spacer.
(b) Apply ATF to the needle roller bearings.
(c) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys. 5. MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance: 0.10 ± 0.25 mm
(0.0039 ± 0.0098 in.)
8. MEASURE FOURTH GEAR THRUST CLEARANCE
Using a feeler, gauge, measure the 4th gear thrust clearance.
Standard clearance: 0.20 ± 0.45 mm (0.0079 .± 0.0177 in.) 7. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play and
install it on the shaft.(d) Using SST, press in the 4th gear and radial ball
bearing.
SST 09608±20012 (09608±03070)
Thicknessmm
(in.)Mark
± MANUAL TRANSAXLES51 TransmissionMT±25

10. INSERT NO. 1 CLUTCH HUB INTO HUB SLEEVE
(a) Install the clutch hub and shifting keys to the hub
sleeve.
(b) Install the shifting key springs under the shifting keys.
NOTICE: Install the key springs positioned so that their end
gaps are not in line.
9. IF OUTPUT SHAFT WAS REPLACED, DRIVE IN
SLOTTED SPRING PIN
If the output shaft was replaced, drive the slotted spring
pin in the output shaft to a depth of 5.0 mm (0.197 in.).
11. INSTALL THRUST WASHER, FIRST GEAR, NEEDLE
ROLLER BEARING, SYNCHRONIZER RING AND
NO. 1 HUB SLEEVE ASSEMBLY TO OUTPUT SHAFT
(a) Apply ATF to the needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
12. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play
and install it on the shaft.(e) Using a press, install the 1 st gear and No. 1 hub sleeve.
Thickness
mm (in.)
Mark
± MANUAL TRANSAXLES51TransmissionMT±26

14. INSTALL SPACER, SYNCHRONIZER RING, SECOND
GEAR, NEEDLE ROLLER BEARING AND THIRD
DRIVEN GEAR
(a) Install the spacer.
!by Place the synchronizer ring on the gear and align
the ring slots with the shifting keys.
(c) Apply ATF to the needle roller bearing.
(d) Install the 2nd gear. 13. MEASURE FIRST GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 1 st gear thrust
clearance.
Standard clearance: 0.10 ± 0.29 mm
(0.0039 ± 0.0114 in.)
16. INSTALL OUTPUT GEAR SPACER, FOURTH DRIVEN
GEAR AND RADIAL BALL BEARING
(a) Install the spacer.
(b) Using SST, press in the 4th driven gear and bearing.
SST 09608±12010 (09608±00070) 15. MEASURE SECOND GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 2nd gear thrust
clearance.
Standard clearance: 0.20 ± 0.44 mm (0.0079 ± 0.0173 in.) (e) Using a press, install the 3rd driven gear.
± MANUAL TRANSAXLES51 TransmissionMT±27

18. MEASURE DIFFERENTIAL SIDE BEARING PRELOAD
HINT: If the transmission case, transaxle case, differen-
tial
side bearing, differential case, transaxle case side shim
or side bearing retainer was replaced, install the thinnest
shim into the transmission case.
(Follow the step 11 on page MT±21)
(a) Install the differential to the transaxle case.
(b) Install the transmission case.
(c) Install and torque the case bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m))
(d) Install the shim into the transmission case.
(e) Install the bearing retainer without an O±ring.
(f) Install and torque the retainer bolts.
Torque: 185 kg±cm (13 ft±Ib, 18 N±m)
(g) Using SST and torque meter, measure the preload.
SST 09564±32011
Preload (starting): 10 ± 16 kg±cm
(8.7 ± 13.9 in.±Ib, 1.0 ± 1.6 N±m)
If the preload is not within specification, remove the bearing
retainer. Select another shim.
NOTICE: When selecting the shim begin with one of the thinner
shims in the table below and work toward thicker one.
HINT: The preload will change about 3 4 kg±cm (2.6 ±
3.5 in.±Ib, 0.3 ± 0.4 N±m) with each shim thickness. 17. INSTALL MAGNET
Thickness mm (in.)
Thickness mm (in.)
Mark
Mark
± MANUAL TRANSAXLES51 TransmissionMT±28

21. INSTALL NO. 2 FORK SHAFT
(a) Insert No. 2 fork shaft to the transaxle case and align the
slotted spring pin hole.
(b) Using a pin punch and hammer, drive in the slotted spring
pin.
(c) Apply sealant to the plug threads.
Sealant: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent 19. REMOVE BEARING RETAINER, SHIM AND
TRANSMISSION CASE
If the preload is adjusted within specification, remove the
bearing retainer, shim and transmission case.
Be careful not to lose the adjusted shim.
22. INSTALL REVERSE SHIFT FORK AND INTERLOCK
PIN
(a) Insert interlock pin into the reverse shift fork hole.(d) Using SST, install the straight screw
plug.
SST 09313±30021
Torque: 130 kg±cm (9 ft±Ib, 13 N±m)
20. INSTALL INPUT AND OUTPUT SHAFTS
Install the input shaft and output shaft together.
± MANUAL TRANSAXLES51 TransmissionMT±29