Diesel pump TOYOTA HILUX 2015 Owners Manual (in English)
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Page 6 of 540

TABLE OF CONTENTS6
HILUX_OM_OM0K219E_(EE)7-1. Essential information
Emergency flashers ...........438
If your vehicle has to be stopped in an
emergency .......................439 7-2. Steps to take in an
emergency
If your vehicle needs to be towed ..................... 441
If you think something is wrong .............................. 446
Fuel pump shut off system............................. 447
If a warning light turns on or a warning buzzer
sounds ............................ 448
If you have a flat tire .......... 456
If the engine will not start ................................. 476
If the shift lever cannot be shifted from P ............. 477
If the vehicle battery is discharged ...................... 478
If your vehicle overheats ... 482
If you run out of fuel and the engine stalls
(diesel engine only) ......... 485
If the vehicle becomes stuck................................ 486
7When trouble arises
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Page 168 of 540

1684-1. Before driving
HILUX_OM_OM0K219E_(EE)
NOTICE
■When parking the vehicle
On vehicles with automatic transmission, always shift the shift lever to P.
Failure to do so may cause the vehicle to move or the vehicle may acceler-
ate suddenly if the accelerator pedal is accidentally depressed.
■
Avoiding damage to vehicle parts
● Do not turn the steering wheel fully in either direction and hold it there for
an extended period of time.
Doing so may damage the power steering pump.
● When driving over bumps in the road, dr ive as slowly as possible to avoid
damaging the wheels, underside of the vehicle, etc.
● For diesel engine: Make sure to id le the engine immediately after high-
speed driving or hill climbing. Stop the engine only after the turbocharger
has cooled down.
Failure to do so may cause damage to the turbocharger.
■ If you get a flat tire while driving
A flat or damaged tire may cause the following situations. Hold the steering
wheel firmly and gradually depress the brake pedal to slow down the vehi-
cle.
● It may be difficult to control your vehicle.
● The vehicle will make abnormal sounds or vibrations.
● The vehicle will lean abnormally.
Information on what to do in case of a flat tire. ( →P. 456)
HILUX_OM_OM0K219E_(EE).book Page 168 Wednesday, May 14, 2014 3:06 PM
Page 387 of 540

3876-3. Do-it-yourself maintenance
6
Maintenance and care
HILUX_OM_OM0K219E_(EE)
The coolant level is satisfactory if it is between the upper and lower
lines on the reservoir when the engine is cold.Reservoir cap
Upper line
Lower line
If the level is on or below the lower line, add coolant up to the upper line.
(→ P. 482)
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non- nitrite, and non-borate coolant with
long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion-
ized water. (Minimum temperature: -35 °C [-31 °F])
For more details about engine coolant, contact any authorized Toyota dealer
or repairer, or another duly qualified and equipped professional.
■ If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine coolant reservoir caps, drain cock
and water pump. If you cannot find a leak, have any authorized Toyota dealer
or repairer, or another duly qualified and equipped professional test the cap
and check for leaks in the cooling system.
Engine coolant
1
2
3
XGasoline engine XDiesel engine
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Page 396 of 540

3966-3. Do-it-yourself maintenance
HILUX_OM_OM0K219E_(EE)
You may drain the fuel filter yourself. However, as the operation is dif-
ficult, we recommend having it drained by any authorized Toyota
dealer or repairer, or another duly qualified and equipped profes-
sional. Even if you decide to drain it yourself, contact any authorized
Toyota dealer or repairer, or another duly qualified and equipped pro-
fessional.
The water in the fuel filter needs to be drained if the buzzer sounds (if
equipped) and the fuel system warning light flashes. (→P. 451)
Turn the engine switch to the “LOCK” position.
Place a small tray under the drain plug or drain hose to catch the
water and any fuel that comes out.
Perform the draining as shown in the illustration.
Turn the drain plug counter-
clockwise about 2 to 2 1/2
turns.
Loosening more than this will
cause water oozing from around
the drain plug.
Operate the priming pump
until fuel begins to run out.
After draining, tighten the drain plug by hand.
Fuel filter (diesel engine only)
1
2
3
1
2
4
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Page 437 of 540

437
7When trouble arises
HILUX_OM_OM0K219E_(EE)7-1. Essential information
Emergency flashers ........... 438
If your vehicle has to be stopped in an
emergency ....................... 439
7-2. Steps to take in an emergency
If your vehicle needs to be towed ...................... 441
If you think something is wrong ............................... 446
Fuel pump shut off system ............................. 447
If a warning light turns on or a warning buzzer
sounds ............................. 448
If you have a flat tire .......... 456
If the engine will not start.................................. 476
If the shift lever cannot be shifted from P ............. 477
If the vehicle battery is discharged ....................... 478
If your vehicle overheats .... 482
If you run out of fuel and the engine stalls
(diesel engine only) ......... 485
If the vehicle becomes stuck ................................ 486
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Page 455 of 540

4557-2. Steps to take in an emergency
7
When trouble arises
HILUX_OM_OM0K219E_(EE)
CAUTION
■If both the ABS and the brake system warning lights remain on (vehi-
cles with VSC system)
Stop your vehicle in a safe place immediately and contact any authorized
Toyota dealer or repairer, or another duly qualified and equipped profes-
sional. The vehicle will become extremely unstable during braking, and the
ABS system may fail, which could cause an accident resulting in death or
serious injury.
NOTICE
■If the malfunction indicator lamp comes on when the boost pressure in
the turbocharger is abnormally high (diesel engine)
Never drive at high speed or race the engine even after the lamp goes off.
■
If the fuel system warning light flashes (diesel engine)
Never drive the vehicle with the warn ing light flashing. Continued driving
with water accumulated in the fuel filter will damage the fuel injection pump.
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Page 485 of 540

485
7
7-2. Steps to take in an emergency
When trouble arises
HILUX_OM_OM0K219E_(EE)
If you run out of fuel and the engine stalls
(diesel engine only)
If you run out of fuel and the engine stalls:Refuel your vehicle.
To bleed the fuel system, oper-
ate the priming pump until you
feel more resistance.
Start the engine. ( →P. 183)
If the engine does not start after the above steps have been performed,
wait for 10 seconds and try steps and again. If the engine still does
not start, contact any authorized Toyota dealer or repairer, or another duly
qualified and equipped professional.
After starting the engine, depress the accelerator pedal lightly until the
engine runs smoothly.
1
2
NOTICE
■When restarting the engine
● Do not crank the engine before refueling and operating the priming pump.
This may damage the engine and fuel system.
● Do not crank the engine for more than 30 seconds at a time. This may
overheat the starter and wiring system.
3
23
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Page 518 of 540

5188-1. Specifications
HILUX_OM_OM0K219E_(EE)
■Fuel tank opening for unleaded gasoline (gasoline engine)
To help prevent incorrect fueling, your vehicle has a fuel tank opening that
only accommodates the special nozzle on unleaded fuel pumps.
■ If you plan to drive in foreign countries (diesel engine)
Low sulfur diesel fuel may not be avai lable, so please check the availability
with your distributor.
■ If your engine knocks
●Consult any authorized Toyota dealer or repairer, or another duly qualified
and equipped professional.
● You may occasionally notice light knocking for a short time while accelerat-
ing or driving uphill. This is normal and there is no need for concern.
NOTICE
■Notice on fuel quality
● Do not use improper fuels. If impr oper fuels are used, the engine will be
damaged.
● Gasoline engine: Do not use leaded gasoline.
Leaded gasoline will cause the three-way catalytic converter to lose its
effectiveness and the emission control system to function improperly.
● Gasoline engine: Bioethanol fuel sold under names such as “E50” or “E85”
and fuel containing a large amount of ethanol should not be used. Your
vehicle can use gasoline mixed with 10 % max ethanol. The use of fuel
with more than 10 % ethanol content (E10) will damage the vehicle’s fuel
system. You must ensure that refueling is carried out only from a source
where fuel specification and quality can be guaranteed. In case of any
doubt, ask any authorized Toyota dealer or repairer, or another duly quali-
fied and equipped professional.
● Diesel engine (EU area): FAME (Fatty Acid Methyl Ester) fuel sold under
names such as “B30” or “B100” and fuel containing a large amount of
FAME should not be used. The use of these fuels will damage the vehi-
cle’s fuel system. In case of any doubt, ask any authorized Toyota dealer
or repairer, or another duly qualified and equipped professional.
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