fuel pump TOYOTA HILUX 2015 Owners Manual (in English)
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Page 6 of 540

TABLE OF CONTENTS6
HILUX_OM_OM0K219E_(EE)7-1. Essential information
Emergency flashers ...........438
If your vehicle has to be stopped in an
emergency .......................439 7-2. Steps to take in an
emergency
If your vehicle needs to be towed ..................... 441
If you think something is wrong .............................. 446
Fuel pump shut off system............................. 447
If a warning light turns on or a warning buzzer
sounds ............................ 448
If you have a flat tire .......... 456
If the engine will not start ................................. 476
If the shift lever cannot be shifted from P ............. 477
If the vehicle battery is discharged ...................... 478
If your vehicle overheats ... 482
If you run out of fuel and the engine stalls
(diesel engine only) ......... 485
If the vehicle becomes stuck................................ 486
7When trouble arises
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Page 396 of 540

3966-3. Do-it-yourself maintenance
HILUX_OM_OM0K219E_(EE)
You may drain the fuel filter yourself. However, as the operation is dif-
ficult, we recommend having it drained by any authorized Toyota
dealer or repairer, or another duly qualified and equipped profes-
sional. Even if you decide to drain it yourself, contact any authorized
Toyota dealer or repairer, or another duly qualified and equipped pro-
fessional.
The water in the fuel filter needs to be drained if the buzzer sounds (if
equipped) and the fuel system warning light flashes. (→P. 451)
Turn the engine switch to the “LOCK” position.
Place a small tray under the drain plug or drain hose to catch the
water and any fuel that comes out.
Perform the draining as shown in the illustration.
Turn the drain plug counter-
clockwise about 2 to 2 1/2
turns.
Loosening more than this will
cause water oozing from around
the drain plug.
Operate the priming pump
until fuel begins to run out.
After draining, tighten the drain plug by hand.
Fuel filter (diesel engine only)
1
2
3
1
2
4
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4156-3. Do-it-yourself maintenance
6
Maintenance and care
HILUX_OM_OM0K219E_(EE)
FuseAmpereCircuit
8PWR SEAT30 APower seat
9PTC NO.250 APower heater
10RR CLR*140 ANo circuit
H-LP CLN*240 AHeadlight cleaners
11FR HTR50 AAir conditioning system, A/C
12ABS NO.230 AABS, TRC, VSC
13ABS NO.140 AABS, TRC, VSC
14ALT100 A
Charging system, PWR SEAT, RR CLR,
H-LP CLN, FR HTR, AM1, IG1, PTC
NO.1, PTC NO.2, PWR OUT, STOP,
TA I L , O B D
15GLOW80 AEngine glow system
16BATT P/I50 AFOG, HORN, EFI
17AM230 AEngine starter, ST, IGN, INJ, MET
18MAIN40 AH-LP RH, H-LP LH, H-LP RL, H-LP LL
19A/PUMP50 AEmission control system
20H-LP RL15 ARight-hand headlight (low beam)
21H-LP LL15 ALeft-hand headlight (low beam)
22H-LP RH15 ARight-hand headlight (high beam), right-
hand headlight (low beam)
23H-LP LH15 ALeft-hand headlight (high beam), left-
hand headlight (low beam)
24EFI No.210 AMultiport fuel injection system/ sequential
multiport fuel injection system
25ECU-IG-NO.210 ACharging system, air conditioning sys-
tem, ABS, VSC, headlight cleaners
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4186-3. Do-it-yourself maintenance
HILUX_OM_OM0K219E_(EE)
4OBD7.5 AOn-board diagnosis system
5INJ15 AMultiport fuel injection system/sequential
multiport fuel injection system
6ECU-IG &
GAUGE10 A
Air conditioning system, charging sys-
tem, rear differential lock system, ABS,
TRC, VSC, emergency flashers, turn sig-
nal lights, back-up lights, multiport fuel
injection system/sequential multiport fuel
injection system, shift lock control sys-
tem, rear window defogger, headlights,
door courtesy switches, power door lock
system, wireless remote control system,
steering sensor, daytime running light
system, cruise control, headlight clean-
ers, seat heaters, outside rear view mir-
ror defoggers, multi-information display,
passenger’s seat belt reminder light
7WIP20 AWindshield wiper and washer
8IGN7.5 A
Multiport fuel injection system/sequential
multiport fuel injection system, SRS air-
bags, fuel pump
9ACC7.5 A
Audio system, power outlet, clock, power
rear view mirror control system, shift lock
control system, multi-information display
FuseAmpereCircuit
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Page 437 of 540

437
7When trouble arises
HILUX_OM_OM0K219E_(EE)7-1. Essential information
Emergency flashers ........... 438
If your vehicle has to be stopped in an
emergency ....................... 439
7-2. Steps to take in an emergency
If your vehicle needs to be towed ...................... 441
If you think something is wrong ............................... 446
Fuel pump shut off system ............................. 447
If a warning light turns on or a warning buzzer
sounds ............................. 448
If you have a flat tire .......... 456
If the engine will not start.................................. 476
If the shift lever cannot be shifted from P ............. 477
If the vehicle battery is discharged ....................... 478
If your vehicle overheats .... 482
If you run out of fuel and the engine stalls
(diesel engine only) ......... 485
If the vehicle becomes stuck ................................ 486
HILUX_OM_OM0K219E_(EE).book Page 437 Wednesday, May 14, 2014 3:06 PM
Page 447 of 540

447
7
7-2. Steps to take in an emergency
When trouble arises
HILUX_OM_OM0K219E_(EE)
Fuel pump shut off system
Follow the procedure below to restart the engine after the system is
activated.Turn the engine switch to the “ACC” or “LOCK” position.
Restart the engine.
To minimize the risk of fuel leakage when the engine stalls or
when an airbag inflates upon collision, the fuel pump shut off
system stops the supply of fuel to the engine.
NOTICE
■Before starting the engine
Inspect the ground under the vehicle.
If you find that fuel has leaked onto the ground, the fuel system has been
damaged and is in need of repair. Do not restart the engine.
1
2
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4557-2. Steps to take in an emergency
7
When trouble arises
HILUX_OM_OM0K219E_(EE)
CAUTION
■If both the ABS and the brake system warning lights remain on (vehi-
cles with VSC system)
Stop your vehicle in a safe place immediately and contact any authorized
Toyota dealer or repairer, or another duly qualified and equipped profes-
sional. The vehicle will become extremely unstable during braking, and the
ABS system may fail, which could cause an accident resulting in death or
serious injury.
NOTICE
■If the malfunction indicator lamp comes on when the boost pressure in
the turbocharger is abnormally high (diesel engine)
Never drive at high speed or race the engine even after the lamp goes off.
■
If the fuel system warning light flashes (diesel engine)
Never drive the vehicle with the warn ing light flashing. Continued driving
with water accumulated in the fuel filter will damage the fuel injection pump.
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Page 485 of 540

485
7
7-2. Steps to take in an emergency
When trouble arises
HILUX_OM_OM0K219E_(EE)
If you run out of fuel and the engine stalls
(diesel engine only)
If you run out of fuel and the engine stalls:Refuel your vehicle.
To bleed the fuel system, oper-
ate the priming pump until you
feel more resistance.
Start the engine. ( →P. 183)
If the engine does not start after the above steps have been performed,
wait for 10 seconds and try steps and again. If the engine still does
not start, contact any authorized Toyota dealer or repairer, or another duly
qualified and equipped professional.
After starting the engine, depress the accelerator pedal lightly until the
engine runs smoothly.
1
2
NOTICE
■When restarting the engine
● Do not crank the engine before refueling and operating the priming pump.
This may damage the engine and fuel system.
● Do not crank the engine for more than 30 seconds at a time. This may
overheat the starter and wiring system.
3
23
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Page 518 of 540

5188-1. Specifications
HILUX_OM_OM0K219E_(EE)
■Fuel tank opening for unleaded gasoline (gasoline engine)
To help prevent incorrect fueling, your vehicle has a fuel tank opening that
only accommodates the special nozzle on unleaded fuel pumps.
■ If you plan to drive in foreign countries (diesel engine)
Low sulfur diesel fuel may not be avai lable, so please check the availability
with your distributor.
■ If your engine knocks
●Consult any authorized Toyota dealer or repairer, or another duly qualified
and equipped professional.
● You may occasionally notice light knocking for a short time while accelerat-
ing or driving uphill. This is normal and there is no need for concern.
NOTICE
■Notice on fuel quality
● Do not use improper fuels. If impr oper fuels are used, the engine will be
damaged.
● Gasoline engine: Do not use leaded gasoline.
Leaded gasoline will cause the three-way catalytic converter to lose its
effectiveness and the emission control system to function improperly.
● Gasoline engine: Bioethanol fuel sold under names such as “E50” or “E85”
and fuel containing a large amount of ethanol should not be used. Your
vehicle can use gasoline mixed with 10 % max ethanol. The use of fuel
with more than 10 % ethanol content (E10) will damage the vehicle’s fuel
system. You must ensure that refueling is carried out only from a source
where fuel specification and quality can be guaranteed. In case of any
doubt, ask any authorized Toyota dealer or repairer, or another duly quali-
fied and equipped professional.
● Diesel engine (EU area): FAME (Fatty Acid Methyl Ester) fuel sold under
names such as “B30” or “B100” and fuel containing a large amount of
FAME should not be used. The use of these fuels will damage the vehi-
cle’s fuel system. In case of any doubt, ask any authorized Toyota dealer
or repairer, or another duly qualified and equipped professional.
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Page 530 of 540

530Alphabetical index
HILUX_OM_OM0K219E_(EE)
Flat tire ...................................... 456
Floor mat .................................... 42
FluidAutomatic transmission ......... 509
Brake..................................... 512
Clutch.................................... 511
Steering................................. 512
Transfer................................. 510
Washer.................................. 394
Four-wheel drive system Front drive control lever ........ 226
Warning light ......................... 450
Front fog lights Replacing light bulbs ............. 431
Switch ................................... 201
Wattage................................. 516
Front passenger’s seat belt reminder light ........................ 452
Front position lights Light switch ........................... 197
Replacing light bulbs ............. 426
Wattage................................. 516
Front seats Adjustment ............................ 136
Cleaning ................................ 368
Correct driving posture............ 44
Head restraints...................... 141
Seat heaters.......................... 353
Front turn signal lights Replacing light bulbs ............. 428
Turn signal lever ................... 194
Wattage................................. 516 Fuel
Capacity ................................ 497
Fuel filter ............................... 396
Fuel gauge ............................ 101
Fuel pump shut off system.... 447
Gas station information ......... 540
If you run out of fuel and the engine stalls .......... 485
Information ............................ 517
Refueling............................... 209
Type ...................................... 497
Warning light ......................... 451
Fuel filler door.......................... 209 Refueling............................... 209
Fuel filter .......................... 396, 451
Fuel pump shut off system ..... 447
Fuses ........................................ 409
Gas station information .......... 540
Gauges ..................................... 100
Glove box ................................. 343
Hands-free system (for cellular phone)................ 307
Head restraints ........................ 141
Headlight cleaner..................... 208
Headlights ................................ 197 Light switch ........................... 197
Replacing light bulbs............. 424
Wattage ................................ 516
Heaters Automatic air conditioning system ................................ 260
Manual air conditioning
system ................................ 253
Seat heaters ......................... 353
Outside rear view mirrors...... 268
F
G
H
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