lock TOYOTA LAND CRUISER 1996 J80 Workshop Manual

P22216
Pressure RegulatorVSV
ECM
To Fuel Tank
(Return)
From Delivery Pipe Intake
Manifold
P22482
BRFrom BatteryR/B No.2EB
2
2
2
2
EFI Main
22Y−R
Y−R
EB11
REA27R
R−Y
EZ1
VSV for Fuel21
EZ1
Relay
EFI
12 4
3
1B B3
L−R
Pressure Control E7
E4 3
21 FPU
MRLY
ECM
B+
E01
−
DIAGNOSTICS ENGINE
DI−125
1996 LAND CRUISER (RM451U)
Fuel Pressure Control Circuit
CIRCUIT DESCRIPTION
The ECM turns on a VSV (V acuum Switching Valve) to draw the
air into the diaphragm chamber of the pressure regulator if it de-
tects that the temperature of the engine coolant is too high dur-
ing engine starting.
The air drawn into the chamber increases the fuel pressure to
prevent fuel vapor lock at high engine temperature in order to
help the engine start when it is warm.
Fuel pressure control ends approx. 120 sec. after the engine is
started.
WIRING DIAGRAM
DI5PZ−02
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DI5K6−01
Transmission Control
System Check SheetInspector ’s
Name
:
Customer ’s Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought In Odometer Reading
km
mile
/ /
/ /
Date Problem
Occurred
How Often Does
Problem Occur? / /
 Continuous  Intermittent ( times a day)
Symptoms
 Vehicle does not move (  Any position  Particular position )
 No up−shift (  1st → 2nd  2nd → 3rd  3rd → O/D )
 No down−shift (  O/D → 3rd  3rd → 2nd  2nd → 1st )
 Lock−up malfunction
 Shift point too high or too low
 Harsh engagement (  N → D  Lock −up  Any drive position )
 Slip or shudder
 No kick− down
 Others
Check Item Malfunction
Indicator Lamp
DTC Check1st Time
2nd Time
Normal code  Malfunction code (Code )

Normal 
Remains ON
 Normal code  Malfunction code (Code )
DI−130
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
CUSTOMER PROBLEM ANALYSIS CHECK
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DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−135
1996 LAND CRUISER (RM451U)
HINT:
If your display shows ”UNABLE TO CONNECT TO VEHICLE”
when you have connected the cable of the OBD II scan tool or
TOYOTA hand−held tester to the DLC3, turned the ignition
switch ON and operated the scan tool, there is a problem on the
vehicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect the DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool’s instruction manual.
4. CHECK FOR INTERMITTENT PROBLEMS
TOYOTA hand−held tester only:
By putting the vehicle’s ECM in the check mode, 1 trip detection logic is possible instead of 2\
trip detection
logic and sensitivity to detect open circuits is increased. This makes it easier t\
o detect intermittent problems.
(1) Clear the DTC (See step 3).
(2) Set the check mode (See step 3).
(3) Do a simulation test (See page IN−18).
(4) Check the cnnector connection and terminal (See page IN−28).
(5) Visual check and contact pressure (See page IN−28).
(6) Handle the connector (See page IN−28).
5. ROAD TEST
NOTICE:
Perform the test at normal operating ATF temperature 50 − 80°C (122 − 176° F).
(a) D position test in NORM and PWR pattern positions. Shift into the D position and hold the accelerator pedal constant at the full\
throttle valve opening posi-
tion and check the following:
HINT:
When the 2nd start switch in on, there is no 1 → 2 up−shift and 2 →1 down−shift.
(1) 1 →2, 2 → 3 and 3 → O/D up−shift takes place, and shift point should conform to those shown
in the automatic shift schedule. Conduct a test under both Normal and Powe\
r patterns.
HINT:
There is no O/D up−shift or lock−up when the coolant temperature is below 55 °C (131°F ).
Evaluation:
If there is no 1 → 2 up−shift:
Shift solenoid valve No. 2 is stuck.
1−2 shift valve is stuck.
If there is no 2 → 3 up−shift:
Shift solenoid valve No. 1 is stuck.
2−3 shift valve is stuck.
If there is no 3 → O/D up−shift:
3−4 shift valve is stuck.
If the shift point is defective:
Throttle valve, 1−2 shift valve, 2−3 shift valve, 3−4 shift valve etc., are defective.
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DI−136
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
If the lock−up is defective:
Lock−up solenoid is stuck.
Lock−up control valve is stuck.
Lock−up signal value is stuck.
(2) In the same way, check the shock and slip at the 1 → 2, 2 →3 and 3 → O/D up−shift.
Evaluation:
If the shock is excessive:
Line pressure is too high.
Accumulator is defective.
Check ball is defective. (3) Run at the D position lock −up or O/D gear and check for abnormal noise and vibration.
HINT:
The check for the cause of abnormal noises and vibration must be made with \
extreme care as it could also
be due to loss of balance in the propeller shaft, differential, torque converter clutch, etc.
(4) While running in the D position, 2nd, 3rd and O/D gears, check to see that the\
possible kick −down
vehicle speed limits for 2 →1, 3 → 2 and O/D →3 kick−downs conform to those indicated on
the automatic shift schedule.
(5) Check for abnormal shock and slip at kick −down.
(6) Check for the lock −up mechanism.
Drive in D position, O/D gear, at a steady speed (lock −up ON) of about 95 km/h (59 mph).
Lightly depress the accelerator pedal and check that the engine RPM does not change
abruptly.
If there is a big jump in engine RPM, there is no lock −up.
(b) 2 position test. Shift into the 2 position and, while driving with the accelerator pedal held \
constantly at the full throttle
valve opening position, push in one of the pattern selectors and check the fo\
llowing points:
HINT:
When the 2nd start switch is on, there is no 1 → 2 up−shift and 2 →1 down−shift.
(1) Check to see that the 1 → 2 up− shift takes place and that the shift point conforms to the automatic
shift schedule.
HINT:
There is no O/D up−shift and lock−up in the 2 position. (2) While running in the 2 position and 2nd ge ar, release the accelerator pedal and check the engine
braking effect.
Evaluation:
If there is no engine braking effect:
2nd coast brake is defective. (3) Check for abnormal noise at acceleration and deceleration, and for shock at up −shift and down −
shift.
(c) L position test. (1) While running in the L position, check to see that there is no up −shift to 2nd gear.
(2) While running in the L position, release the accelerator pedal and check the engine braking ef- fect.
Evaluation:
If there is no engine braking effect:
1stand reverse brake is defective. (3) Check for abnormal noise during acceleration and deceleration.
(d) R position test. Shift into the R position and fully depress the accelerator pedal and ch\
eck for slipping.
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AT3417
OK if hot
Add if hot
Q07273
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−137
1996 LAND CRUISER (RM451U)
(e) P position test.
Stop the vehicle on a grade (more than 5 °) and after shifting into the P position, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle i\
n place.
6. BASIC INSPECTION
(a) Check the fluid level.
HINT:
Drive the vehicle so that the engine and transmission are
at normal operating temperature.
Fluid temp.: 70 − 80°C (158 − 176° F)
Only use the COOL range on the dipstick as a rough refer-
ence when the ATF is replaced or the engine does not
run.
(1) Park the vehicle on a level surface and set the park-
ing brake.
(2) With the engine idling and the brake pedal de- pressed, shift the shift lever into all positions from P
to L position and return to P position.
(3) Pull out the dipstick and wipe it clean.
(4) Push it back fully into the pipe.
(5) Pull it out and check that the fluid level is in the HOT range.
If the level is at the low side, add new fluid. Fluid type: ATF DEXRON ®II
NOTICE:
Do not overfill.
(b) Check the fluid condition. If the fluid smells burnt or is black, replace it.
(c) Replace the ATF. (1) Remove the drain plug and drain the ATF.
(2) Reinstall the drain plug securely.
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DI5KB−03
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−143
1996 LAND CRUISER (RM451U)
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the circuit listed for that code i\
n the table below and pro-
ceed to the page given.
DTC No.
(See page)Detection ItemTrouble AreaMIL*Memory
P0500
( DI−153 )Vehicle Speed Sensor Malfunc-
tion
(No. 1 Vehicle Speed Sensor)Open or short in No. 1 vehicle speed sensor circuit
 No. 1 vehicle speed sensor
 ECM

P0710
( DI−154 )Transmission Fluid Temperature
Sensor Malfunction
(ATF Temperature Sensor) Open or short in ATF temperature sensor circuit
 ATF temperature sensor
 ECM

P0750
( DI−156 )Shift Solenoid A Malfunction
(Shift Solenoid Valve No. 1)Shift solenoid valve No. 1 is stuck open or closed
 Valve body is blocked up or stuck
P0753
( DI−157 )Shift Solenoid A Electrical
Malfunction
(Shift Solenoid Valve No. 1)Open or short in shift solenoid valve No. 1 circuit
 Shift solenoid valve No. 1
 ECM

P0755
( DI−156 )Shift Solenoid B Malfunction
(Shift Solenoid Valve No. 2)Shift solenoid valve No. 2 is stuck open or closed
 Valve body is blocked up or stuck
P0758
( DI−157 )Shift Solenoid B Electrical
Malfunction
(Shift Solenoid Valve No. 2)Open or short in shift solenoid valve No. 2 circuit
 Shift solenoid valve No. 2
 ECM

P0770
( DI−161 )Shift Solenoid E Malfunction
(Shift Solenoid Valve SL)Shift solenoid valve SL is stuck open or closed
 Valve body is blocked up or stuck
 Lock− up clutch

P0773
( DI−163 )Shift Solenoid E Electrical
Malfunction
(Shift Solenoid Valve SL)Open or short in shift solenoid valve SL circuit
 Shift solenoid valve SL
 ECM

P1700
( DI−166 ) Speed Sensor No. 2 Circuit
Malfunction
(No. 2 Vehicle Speed Sensor)Open or short in No. 2 vehicle speed sensor circuit
 No. 2 vehicle speed sensor
 ECM

P1780
( DI−169 )Park/Neutral Position Switch
MalfunctionShort in park/neutral position switch circuit
 Park/neutral position switch
 ECM

*:  ...MIL light up
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DI5KE−03
Vd762D00115
E4
11
12
13 1415
16
10 12
3
4
567
8
9
10
11
12
123
456
7
1
2
34
56
8910
11
7
8
9
12141516 13
17181920
21
22
23
242526
ECM T
erminals
1
23
4
5
6
7
89
10
11
13 12
15
16
171819202122 14
E5E6E7
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−145
1996 LAND CRUISER (RM451U)
TERMINALS OF ECM
Symbols (T erminal No.)Wiring ColorConditionSTD Voltage (V)
SPD (E7−8) − E1 (E4− 24)L− W − BR− B
Disconnect cruise control connector and IG ON StationaryBelow 1.5
Disconnect cruise control connector and IG ON
Turn one rear wheel slowlyPulse signal is outputBelow 1.5 ↔ 4 − 6
S1 (E4− 10) − E1 (E4− 24)R − BR− B
IG OFF Disconnect ECM connector11 − 15 Ω
IG ON9 − 14
1st or 2nd gear9 − 14
3rd or O/D gearBelow 1.5
S2 (E4− 9) − E1 (E4− 24)R−Y − BR− B
IG OFF Disconnect ECM connector11 − 15 Ω
IG ONBelow 1.5
2nd or 3rd gear9 − 14
1st or O/D gearBelow 1.5
SL (E4− 8) − E1 (E4− 24)R−L − BR− B
IG OFF Disconnect ECM connector11 − 15 Ω
IG ONBelow 1.5
Vehicle driving under lock −up position9 − 14
SP2+ (E6− 2) − SP− (E6− 8)V − V−G
IG OFF Disconnect ECM connector560 − 680 Ω
Engine is runningPulse signal is output
Below 1.5 ↔ 4 − 6
OD1 (E7− 18) − E1 (E4− 24)G−O − BR− BIG ON9 − 14
OD2 (E7− 19) − E1 (E4− 24)P−L − BR− BO/D main switch ON (O/D OFF)Below 3
O/D main switch OFF (O/D ON)9 − 14
OIL (E5− 12) − E2 (E5− 9)R−W − BR− BATF temperature: 110 °C (230° F)Below 1.5
L (E7−17) − E1 (E4− 24)G−W − BR− BIG ON Shift lever L position7.5 − 14
IG ON Shift lever other than L positionBelow 1.5
2 (E7−16) − E1 (E4− 24)O − BR− BIG ON Shift lever 2 position7.5 − 14
IG ON Shift lever other than 2 positionBelow 1.5
R (E7−15) − E1 (E4− 24)R−B − BR− BIG ON Shift lever R position7.5 − 14
IG ON Shift lever other than R positionBelow 1.5
NSW (E7−22) − E1 (E4− 24)B−W − BR− BIG ON Shift lever P or N positionBelow 3
IG ONShift lever other than P and N position9 − 14
STP (E7− 14) − E1 (E4− 24)G−W − BR− BIG ON Brake pedal is depressed7.5 − 14
IG ON Brake pedal is releasedBelow 1.5
THW (E5−4) − E2 (E5− 9)R−W − BR− BIG ON Engine coolant temperature 80 °C (176° F)Below 1.5
IDL (E5− 11) − E2 (E5− 9)G−W − BR− BIG ON Accel. pedal is releasedBelow 1.5
IG ONAccel. pedal is depressed9 − 14
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DI−148
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
No down−
shift (O/D → 3rd)
1. Shift solenoid valve No. 1 and No. 2 circuit
2. Throttle position sensor circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. On−vehicle repair matrix chart
6. ECMDI−157 DI−35
DI−87
DI−166 −
DI−145
No down −shift (3rd → 2nd)
1. Shift solenoid valve No. 1 and No. 2 circuit
2. Throttle position sensor circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. On−vehicle repair matrix chart
6. ECMDI−157 DI−35
DI−87
DI−166 −
DI−145
No down −shift (2nd → 1st)
1. Shift solenoid valve No. 1 and No. 2 circuit
2. Throttle position sensor circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. On−vehicle repair matrix chart
6. Off −vehicle repair matrix chart
7. ECMDI−157 DI−35
DI−87
DI−166 −
−
DI−145
Lock− up does not engage
1. Shift solenoid valve SL circuit
2. Throttle position sensor circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. Stop light switch circuit
6. Park/neutral position switch circuit
7. Engine coolant temp. sensor circuit
8. On −vehicle repair matrix chart
9. Off −vehicle repair matrix chart
10.ECMDI−163
DI−35
DI−87
DI−166
DI−185
DI−169 DI−30 −
−
DI−145
Lock− up does not disengage
1. Shift solenoid valve SL circuit
2. Throttle position sensor circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. Stop light switch circuit
6. On −vehicle repair matrix chart
7. Off −vehicle repair matrix chart
8. ECMDI−163 DI−35
DI−87
DI−166
DI−185 −
−
DI−145
Shift point too high or too low
1. Throttle position sensor circuit
2. Pattern select switch circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. ECMDI−35
DI−179 DI−87
DI−166
DI−145
Up− shifts to 2nd while in L position
Up− shifts to 3rd while in L position1. Park/neutral position switch circuit
2. ECMDI−169
DI−145
Up− shifts to O/D from 3rd while O/D main switch is OFF1. O/D main switck& O/D OFF indicator light circuit
2. ECMDI−174
DI−145
Up−shift to O/D from 3rd while engine is cold
1. Engine coolant temp. sensor circuit
2. On −vehicle repair matrix chart
3. Off −vehicle repair matrix chart
4. ECMDI−30 −
−
DI−145
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−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−149
1996 LAND CRUISER (RM451U)
Harsh engagement (N
→ D)
1. Shift solenoid valve SL circuit
2. ATF temp. sensor circuit
3. Throttle position sensor circuit
4. Park/neutral position switch circuit
5. On −vehicle repair matrix chart
6. Off −vehicle repair matrix chart
7. ECMDI−163
DI−154 DI−35
DI−169 −
−
DI−145
Harsh engagement (Lock −up)
1. Shift solenoid valve SL circuit
2. Throttle position sensor circuit
3. No. 1 vehicle speed sensor circuit
4. No. 2 vehicle speed sensor circuit
5. On −vehicle repair matrix chart
6. Off −vehicle repair matrix chart
7. ECMDI−163 DI−35
DI−87
DI−166 −
−
DI−145
Harsh engagement (Any driving position)
1. Shift solenoid valve SL circuit
2. ATF temp. sensor circuit
3. Throttle position sensor circuit
4. No. 1 vehicle speed sensor circuit
5. No. 2 vehicle speed sensor circuit
6. On −vehicle repair matrix chart
7. Off −vehicle repair matrix chart
8. ECMDI−163
DI−154 DI−35
DI−87
DI−166
−
−
DI−145
Slip or shudder (Forward and reverse)1. On −vehicle repair matrix chart
2. Off −vehicle repair matrix chart−
−
Slip or shudder (A particular position)1. On −vehicle repair matrix chart
2. Off −vehicle repair matrix chart−
−
No engine braking1. On −vehicle repair matrix chart
2. Off −vehicle repair matrix chart−
−
Poor acceleration
1. Throttle position sensor circuit
2. No. 1 vehicle speed sensor circuit
3. No. 2 vehicle speed sensor circuit
4. Shift solenoid valve No. 1 and No. 2 circuit
5. Shift solenoid valve SL circuit
6. On −vehicle repair matrix chart
7. Off −vehicle repair matrix chartDI−35
DI−87
DI−166
DI−157
DI−163 −
−
No kick− down
1. Throttle position sensor circuit
2. Shift solenoid valve No. 1 and No. 2 circuit
3. No. 1 vehicle speed sensor circuit
4. On−vehicle repair matrix chart
5. ECMDI−35
DI−157 DI−87 −
DI−145
No pattern select1. Pattern select switch circuit
2. ECMDI−179
DI−145
No 2nd start
1. Pattern select switch circuit
2. Shift solenoid valve No. 1 and No. 2 circuit
3. ECMDI−179
DI−157
DI−145
Large shift shock or engine stalls when starting off or stopping
1. Shift solenoid valve SL circuit
2. Stop light switch circuit
3. Off −vehicle repair matrix chart
4. ECMDI−163
DI−185 −
DI−145
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DI−150
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
Chapter 2: On−Vehicle Repair
(  : A340F, A343F Automatic Transmission Repair Manual Pub. No. RM479U)
SymptomSuspect AreaSee page
Vehicle does not move in any forward position and reverse posi-
tion
1. Throttle cable
2. Transmission control rod
3. Manual valve
4. Primary regulator valve
5. Parking lock pawl
6. Off−vehicle repair matrix chartDI−131
DI−131


−
Vehicle does not move in R position1. Off −vehicle repair matrix chart−
Vehicle does not move in a particular position or positions
(Except R position)1. Off −vehicle repair matrix chart−
No up− shift (1st → 2nd)1. 1 −2 shift valve
2. Off −vehicle repair matrix chart
−
No up −shift (2nd → 3rd)1. 2−3 shift valve
2. Off −vehicle repair matrix chart
−
No up− shift (3rd → O/D)1. 3−4 shift valve
2. Off −vehicle repair matrix chart
−
No down− shift (O/D → 3rd)1. 3−4 shift valve
No down −shift (3rd → 2nd)1. 2−3 shift valve
No down −shift (2nd → 1st)1. 1−2 shift valve
2. Off −vehicle repair matrix chart
−
Lock− up does not engage or lock −up does not disengage1. Lock− up relay valve
2. Off −vehicle repair matrix chart
−
Harsh engagement (N → D)1. Accumulator control valve
2. Off −vehicle repair matrix chart
−
Harsh engagement (Lock −up)1. Lock− up control valve
2. Off −vehicle repair matrix chart
−
Harsh engagement (N → R)
1. Accumulator control valve
2. C
2 accumulator
3. Off −vehicle repair matrix chart


−
Harsh engagement (N → L)1. Low coast modulator valve
Harsh engagement (1st → 2nd (D position))1. Accumulator control valve
2. B
2 accumulator


Harsh engagement (1st
→ 2nd (2 position))1. Accumulator control valve
2. B
2 accumulator


Harsh engagement (2nd
→ 3rd → O/D)1. Cut− back valve
Harsh engagement (1st → 2nd → 3rd → O/D)1. Throttle valve
2. Accumulator control valve

Harsh engagement (2nd → 3rd)
3. Accumulator control valve
1. C
2 accumulator
2. Off −vehicle repair matrix chart


−
Harsh engagement (3rd → O/D)
1. Accumulator control valve
2. B
0 accumulator
3. Off −vehicle repair matrix chart


−
Harsh engagement (O/D → 3rd)
1. Accumulator control valve
2. C
0 accumulator
3. Off −vehicle repair matrix chart


−
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