lock TOYOTA LAND CRUISER 1996 J80 Repair Manual

BO5235
Centering BoltBolt
with W asher
BO37J−01
BO−6
−
BODY HOOD
1240
Author: Date:
1996 LAND CRUISER (RM451U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORW ARD/REARWARD AND LEFT
/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL DIRECTIONS
(a) Loosen the lock nut.
(b) Adjust the hood by turning the cushions.
3. ADJUST REAR EDGE OF HOOD IN VERTICAL DIREC-
TIONS
Adjust the hood by loosening the body side hinge bolts.
4. ADJUST HOOD LOCK
Adjust the hood lock by loosening the mounting bolts. Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
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BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
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BO−10
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
HINT:
At the time of reassembly, adjust the equalizer arm up to down
and tighten if where dimensions A and B, as shown are equal.
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the window regulator.
NOTICE:
Do not apply grease to the spring.
17. REMOVE LOCKING AND OPENING CONTROL LINK
18. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
19. REMOVE DOOR OUTSIDE HANDLE
20. REMOVE DOOR LOCK CYLINDER
21. REMOVE DOOR SPEAKER
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BO37M−01
BO2556
BO−12
−
BODY FRONT DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts. SST 09812−00010
Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS
Loosen the door side hinge bolts to adjust. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
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BO2455
Cotton TapePanel
Cover
BO−16
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
NOTICE:
Do not block the clip sealing with the tape.
11. REMOVE DOOR SPEAKER
12. REMOVE LINK PROTECTOR
13. REMOVE LOCKING LINK AND DOOR OPENING LINK
14. REMOVE DOOR GLASS RUN
15. REMOVE REAR LOWER FRAME
16. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
17. REMOVE DOOR GLASS
18. REMOVE WINDOW REGULATOR Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the regulator.
NOTICE:
Do not apply grease to the spring.
19. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
20. REMOVE OUTSIDE HANDLE
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BO37R−01
BO−18
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Adjust the door by loosening the body side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT /RIGHT AND VERTICAL DIRECTIONS
Adjust the door by loosening the door side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
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BO37W−01
−
BODY BACK DOOR
BO−21
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE UPPER BACK DOOR
(a) Remove the pull handle and pull handle bezel.
(b) Remove the back door trim.
(1) Insert a screwdriver, between the retainers and trim
to pry it loose.
(2) Remove the back door trim.
(c) Remove the door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
(d) Remove the weatherstrip upper.
NOTICE:
Do not pull strongly off the weatherstrip as it may tear.
(e) Remove the door inside handle.
(f) Remove the door lock control.
(g) Remove the outside handle.
(h) Remove the door lock cylinder.
(i) Remove the wiper arm.
(j) Remove the wiper motor.
(k) Remove the wiper control relay.
(l) Remove the door lock.
(m) Remove the damper stay.
2. REMOVE LOWER BACK DOOR
(a) Remove the door trim. (1) Insert a screwdriver, between the retainers and
door trim to pry it loose.
(2) Remove the door trim.
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BO2455
Panel
Cotton Tape Cover
BO−22
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(b) Remove the service hole cover.
(c) Remove the door lock control.
(d) Remove the door lock.
(e) Remove the license plate light cover.
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BO37X−01
−
BODY BACK DOOR
BO−23
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST UPPER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc-
tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
(c) Adjust the door lock striker. (1) Check that the door fit and door lock linkage are ad-
justed correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer. Tighten the striker mounting screw
again.
2. ADJUST LOWER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc- tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
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BO−24
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(c) Adjust the door lock striker.
(1) Check that the door fit and door lock linkages areadjusted correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer.
(3) Tighten the striker mounting screws again.
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Version 1.11 - 03/16/2010