Axle TOYOTA LAND CRUISER 1996 J80 User Guide

R04759
R04775
BR3795
OKNG
-
DIAGNOSTICS ANTI-LOCK BRAKE SYSTEM
DI-214
1996 LAND CRUISER (RM451U)
4 Check sensor rotor and sensor installation.
Front
PREPARATION:
Remove front axle hub and knuckle spindle (See page
SA-8).
CHECK:
Check the sensor rotor serrations.
OK:
No scratches or missing teeth.
CHECK:
Check the sensor tip and grease.
OK:
No scratches or foreign objects on the sensor tip and
grease.
Rear
PREPARATION:
Remove the rear brake caliper and disc.
CHECK:
Check the sensor rotor serrations.
OK:
No scratches or missing teeth.
CHECK:
Check the sensor tip.
OK:
No scratches or foreign objects on the sensor tip.
CHECK:
Check the speed sensor installation.
OK:
The installation bolt is tightened properly and there is
no clearance between the sensor and steering
knuckle or rear axle carrier.
NG Replace speed sensor or rotor.
NOTICE:
Check the speed sensor signal last (See page DI-189).
OK
Check and replace ABS ECU.
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ENGINE MECHANICAL ENGINE UNIT
EM−71
1996 LAND CRUISER (RM451U)
20. DISCONNECT PS PRESSURE HOSE
Remove the union bolt and 2 gaskets, and disconnect the pres-
sure hose from the PS pump.
21. DISCONNECT PS RETURN HOSE
Disconnect the return hose from the PS reservoir tank.
22. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the 2 screws and glove compartment door.
(b) Remove the screw and speaker panel.
(c) Remove the screw, and disconnect the A/C amplifier.
(d) Disconnect the connectors.
(1) Disconnect the 3 connectors from the ECM.
(2) Disconnect the 2 connectors from the cowl wire.
(e) Pull out the engine wire from the cabin.
23. REMOVE STABILIZER BAR
(a) Remove the 2 bolts and disconnect stabilizer bar from the
bracket.
(b) Remove the bolt and nut, and remove the stabilizer bar from the axle housing.
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ENGINE MECHANICAL ENGINE UNIT
EM−79
1996 LAND CRUISER (RM451U)
16. Differential Side:
INSTALL FRONT AND REAR PROPELLER SHAFTS
(a) Align the matchmarks on the flanges and connect the
flanges with the 4 bolts and nuts.
(b) Torque the bolts and nuts. Torque:
74 N·m (750 kgf·cm, 54 ft·lbf) for front shaft
88 N·m (900 kgf·cm, 65 ft·lbf)for rear shaft
17. Transfer Side: INSTALL FRONT AND REAR PROPELLER SHAFTS
(a) Align the matchmarks on the flanges and connect the flanges with the 4 nuts.
(b) Torque the nuts. Torque:
74 N·m (750 kgf·cm, 54 ft·lbf) for front shaft
88 N·m (900 kgf·cm, 65 ft·lbf) for rear shaft
18. INSTALL STABILIZER BAR
(a) Temporarily install the stabilizer bar to the axle housing with the bolt and nut.
(b) Connect the stabilizer bar with the 2 bolts. Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(c) Bounce the vehicle up and down to stabilize the suspen- sion.
(d) Torque the bolt and nut holding the stabilizer bar to the axle housing.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
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PREPARATION TRANSFER
PP−35
84
Author: Date:
1996 LAND CRUISER (RM451U)
09527−30010Rear Axle Shaft Bearing RemoverInput shaft
09608−00081Differential Side Bearing Cone
ReplacerComponent parts removal and instal-
lation
09612−24014Steering Gear Housing Overhaul
Tool SetCenter dif ferential
(09612−10050)Steering Rack Shaft Bushing
Replacer
09950−00020Bearing RemoverIdler gear
Center differential
Front extension housing
09950−00030Bearing Remover AttachmentCenter differential
09950−40011Puller B SetComponent parts removal and instal-
lation
Front extension housing
09950−60010Replacer Set
(09951−00320)Replacer 32Component parts removal and instal-
lation
Center differential
(09951−00400)Replacer 40Center differential
09950−70010Handle SetComponent parts removal and instal-
lation
Front extension housing
Center differential
(09951−07150)Handle 150
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PP3KP−01
PP−42
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PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
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PREPARATION SUSPENSION AND AXLE
PP−43
92
Author: Date:
1996 LAND CRUISER (RM451U)
09504−00011Differential Side Bearing
Adjusting Nut WrenchFront differential
Rear differential
09504−22011Differential Side Bearing
ReplacerRear differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
Rear suspension
09509−25011Rear Axle Bearing Lock Nut
WrenchRear axle
09517−36010Rear Axle Shaft Oil Seal
Replacer −Rear axle
09550−10013Replacer Set ”B”Rear differential
Rear suspension
(09553−10010)Differential Side Bearing
Replacer
(09557−10011)Differential Drive Pinion
Front Bearing Replacer
09550−60010Differential Side Bearing
ReplacerRear differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09605−60010Steering Knuckle Bearing Cup
Replacer−Front axle
09606−60020Steering Knuckle Bearing RemoverFront axle
09607−60020Front Wheel Adjusting Nut WrenchFront axle
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PP−44
−
PREPARATION SUSPENSION AND AXLE
93
Author: Date:
1996 LAND CRUISER (RM451U)
09611−22012Tie Rod End PullerFront axle
09612−65014Steering Worm Bearing PullerFront axle
(09612−01010)Claw ”A”
(09612−01050)Hanger Pin with Nut
09618−60010Front Axle & Drive Shaft Bearing
ReplacerFront axle
09710−22021Front Suspension Bushing Tool
SetRear suspension
(09710−01071)Lower Arm Bushing Remover
09710−22042Rear Suspension Bushing Tool SetFront suspension
(09710−02051)Base
(09710−02061)Replacer
(09710−02071)Bushing Remover & Replacer
09710−30050Suspension Arm Bushing ReplacerFront suspension
09726−40010Lower Control Shaft Bearing
ReplacerFront differential
Rear differential
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PREPARATION SUSPENSION AND AXLE
PP−45
94
Author: Date:
1996 LAND CRUISER (RM451U)
09727−30021Coil Spring Compressor
09950−00020Bearing RemoverFront differential
Rear differential
09950−30011Puller A SetFront differential
Rear differential
(09951−03010)Upper Plate
(09953−03010)Center Bolt
(09954−03010)Arm
(09955−03030)Lower Plate 130
(09956−03020)Adapter 18
09950−40011Puller B SetFront differential
Rear differential
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
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PP−46
−
PREPARATION SUSPENSION AND AXLE
95
Author: Date:
1996 LAND CRUISER (RM451U)
(09955−04011)Claw No.1
(09955−04061)Claw No.6
(09957−04010)Attachment
(09958−04011)Holder
09950−60010Replacer SetFront differential
Rear differential
Rear suspension
(09951−00480)Replacer 48
(09951−00490)Replacer 49
(09951−00540)Replacer 54
09950−60020Replacer Set No.2Front axle
Rear axle
Rear differential
(09951−00710)Replacer 71
(09951−00720)Replacer 72
(09951−00810)Replacer 81
(09951−00890)Replacer 89
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PREPARATION SUSPENSION AND AXLE
PP−47
96
Author: Date:
1996 LAND CRUISER (RM451U)
(09951−00910)Replacer 91
09950−70010Handle SetFront axle
Front suspension
Rear axle
Rear differential
Rear suspension
(09951−07100)Handle 100
(09951−07150)Handle 150
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