TOYOTA LAND CRUISER 1998 Factory Repair Manual

F04881
Matchmarks
SR0M9-05
SR-30- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMN
2239 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE NO. 2 LOWER COVER
Remove the 2 nuts and lower side No. 2 lower cover.
2. REMOVE INTERMEDIATE SHAFT ASSEMBLY
(a) Place matchmarks on the intermediate shaft assembly
and main shaft assembly.
(b) Remove the bolt and intermediate shaft assembly with
the upper side No. 2 lower cover.
(c) Remove the thrust stopper from the main shaft assembly.
3. REMOVE TRANSPONDER KEY AMPLIFIER
(a) Widen the claw humg on the upper bracket by approx. 1.0
mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplirier toward the rear of the
vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent the case
from being damage.
4. REMOVE CONNECTOR BRACKET
Remove the bolt and connector bracket.
5. REMOVE STEERING COLUMN PROTECTOR NO. 1
Remove the bolt and steering column protector No. 1.
6. REMOVE TURN SIGNAL BRACKET
Remove the 3 bolts and turn signal bracket.
7. REMOVE POWER TILT MOTOR
(a) Using a hexagon wrench, remove the support stopper
bolt.
(b) Remove the stopper spring and stopper No. 1.
(c) Using a hexagon wrench, remove the 2 tilt steering bolts
and power tilt motor.
(d) Using a screwdriver, remove the 2 E-rings.
(e) Remove the 2 support stopper bolt bushings from the
power tilt motor.

F04867
Tilt Steering
ShaftBolt
Plate Washer
SST
F08835
Screw
Extractor
F04863
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-31
2240 Author
: Date
:
2004 LAND CRUISER (RM1071U)
8. REMOVE ADJUSTING NUT NO. 1
(a) Set SST, a plate washer (36 mm outer diameter) and bolt
(6 mm normal diameter, 1.0 mm pitch, 50 mm length), as
shown.
SST 09910-00015 (09911-0001 1, 09912-00010)
Reference:
Plate washer 90201-10201
Bolt 91111-51050
(b) Remove the 2 tilt steering shafts by using the sliding ham-
mer on SST.
(c) Remove the adjusting nut No. 1.
(d) Remove the 2 support stopper bolt bushings from the ad-
justing nut No. 1.
9. REMOVE POWER TELESCOPIC MOTOR
(a) Remove the 2 bolts and power telescopic motor.
(b) Remove the telescopic steering column cable.
10. REMOVE COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Remove the column tube stopper.
(b) Using a centering punch, mark the center of the 2 ta-
pered-head bolts.
(c) Using a 3 - 4 mm (0.12 - 0.16 in.) drill, drill into the 2 bolts.
(d) Using a screw extractor, remove the 2 bolts, column up-
per bracket and column upper clamp.
(e) Using a hexagon wrench, remove the 2 telesco lever lock
bolts.
(f) Remove the 2 telescopic steering wedge lock springs, 2
steering lock wedges and column upper bracket and col-
umn upper clamp.
11. REMOVE COLUMN TUBE SUPPORT
(a) Remove the bolt.
(b) Remove the column tube support with tube attachment.
(c) Remove the tube attachment from the column tube sup-
port.
12. REMOVE 2 ENERGY ABSORBING PLATES
(a) Using pliers, remove the 2 energy absorbing clips.
(b) Remove the 2 energy absorbing plates and 2 energy ab-
sorbing guides.

F04864
SST
SR-32- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMN
2241 Author
: Date
:
2004 LAND CRUISER (RM1071U)
13. REMOVE TELESCOPIC STEERING SLIDER SUP-
PORT
Remove the 2 bolts and telescopic steering slider support.
14. REMOVE TELESCOPIC STEERING BUSHING
15. REMOVE TELESCOPIC STEERING SLIDER
16. REMOVE STEERING COLUMN BRACKET SPACER
17. REMOVE TELESCOPIC STEERING SCREW
Remove the nut, 4 energy absorber cushions, 2 bearings and
telescopic steering screw.
18. REMOVE COLUMN UPPER TUBE SUB-ASSEMBLY
WITH MAIN SHAFT ASSEMBLY
(a) Using a screwdriver, remove the lower side snap ring from
the main shaft assembly.
(b) Using a hexagon wrench, remove the 2 tilt steering bolts
and column upper tube sub-assembly with the main shaft
assembly.
(c) Remove the column upper tube assembly from the break
away bracket.
(d) Remove the 2 support stopper bolt bushings from the col-
umn upper tube assembly.
(e) Remove the 3 bushings from the break away bracket.
19. REMOVE MAIN SHAFT ASSEMBLY
(a) Using SST, compress the compression spring.
SST 09950-4001 1 (09958-04011)
NOTICE:
Do not bend the universal joint of the shaft assembly more
than 20°.
(b) Using a snap ring expander, remove the upper side snap
ring.
(c) Remove the main shaft assembly from the column upper
tube sub-assembly.
(d) Remove the compression spring and bearing thrust collar
from the main shaft assembly.

SR0MA-02
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-33
2242 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
(See page SR-20)

SR0MC-02
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-37
2246 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
(See page SR-24)

SR0RE-04
F04864
SST
SR-34- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMN
2243 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
NOTICE:
When using a vise, do not over tighten it.
1. COAT WITH PARTS INDICATED BY ARROWS MOLYB-
DENUM DISULFIDE LITHIUM BASE GREASE (See
page SR-27)
2. INSTALL MAIN SHAFT ASSEMBLY
(a) Install the bearing thrust collar and compression spring to
the shaft.
(b) Install the shaft assembly to the column upper tube sub-
assembly.
(c) Using SST, compress the compression spring.
SST 09950-4001 1 (09958-04011)
NOTICE:
Do not bend the universal joint of the shaft more than 20°.
(d) Using a snap ring expander, install a new snap ring to the
shaft.
3. INSTALL COLUMN UPPER TUBE SUB-ASSEMBLY
WITH MAIN SHAFT ASSEMBLY
(a) Install the 3 bushings to the break away bracket.
(b) Install 2 new support stopper bolt bushings to the column
tube assembly.
(c) Install the column upper tube assembly to the break away
bracket.
(d) Install the column upper tube sub-assembly with the
main shaft assembly to the break away bracket.
(e) Using a hexagon wrench, install the 2 tilt steering bolts.
Torque: 20 N´m (210 kgf´cm, 15 ft´lbf)
(f) Install a new snap ring.
4. INSTALL TELESCOPIC STEERING SCREW
(a) Install the 4 energy absorber cushions, 2 bearings and
telescopic steering screw.
(b) Install the nut.
Torque: 0.8 N´m (8.2 kgf´cm, 7.1 in.´lbf)
(c) Using a punch, stake the nut.
5. INSTALL STEERING COLUMN BRACKET SPACER
6. INSTALL TELESCOPIC STEERING SLIDER
7. INSTALL TELESCOPIC STEERING BUSHING
8. INSTALL TELESCOPIC STEERING SLIDER SUPPORT
Install the telescopic steering slider support with the 2 bolts.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)

W03347
F08836
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-35
2244 Author
: Date
:
2004 LAND CRUISER (RM1071U)
9. INSTALL 2 ENERGY ABSORBING GUIDES, PLATES
AND CLIPS
(a) Install the 2 new energy absorbing guides and 2 new ab-
sorbing plates.
(b) Install the 2 new energy absorbing clips.
10. INSTALL COLUMN TUBE SUPPORT
(a) Install the tube attachment to the column tube support.
(b) Install the column tube support with the bolt.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
11. INSTALL COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Install the 2 telescopic steering wedge lock springs, 2
steering lock wedges and column upper bracket and col-
umn upper clamp.
(b) Using a hexagon wrench, install the 2 telesco lever lock
bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(c) Install and tighten the 2 new tapered-head bolts until the
bolt heads break off.
(d) Install the column tube stopper.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
12. INSTALL POWER TELESCOPIC MOTOR
(a) Install the telescopic steering column cable.
(b) Install the power telescopic motor with the 2 bolts.
Torque: 9.0 N´m (90 kgf´cm, 78 in.´lbf)
13. INSTALL ADJUSTING NUT NO. 1
(a) Install 2 new support stopper bolt bushings to the adjust-
ing nut No. 1.
(b) Install the adjusting nut No. 1 to the column upper tube.
(c) Install the 2 tilt steering shafts.
14. INSTALL POWER TILT MOTOR
(a) Install 2 new support stopper bolt bushings to the power
tilt motor.
(b) Install 2 new E-rings.
(c) Using a hexagon wrench, install the power tilt motor and
2 tilt steering bolts.
Torque: 20 N´m (210 kgf´cm, 15 ft´lbf)
(d) Install the stopper No. 1 and stopper spring.
(e) Using a hexagon wrench, install the support stopper bolt.
15. INSTALL TURN SIGNAL BRACKET
Install the turn signal bracket with the 3 bolts.
16. INSTALL STEERING COLUMN PROTECTOR NO. 1
Install the steering column protector No. 1 with the bolt.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
17. INSTALL CONNECTOR BRACKET
Install the connector bracket with the bolt.
18. INSTALL TRANSPONDER KEY AMPLIFIER AS-
SEMBLY
19. INSTALL NO. 2 LOWER COVER

F04881
Matchmarks SR-36
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMN
2245 Author
: Date
:
2004 LAND CRUISER (RM1071U)
20. INSTALL INTERMEDIATE SHAFT ASSEMBLY
(a) Install the thrust stopper and upper side No. 2 lower cover.
(b) Align the matchmarks on the intermediate shaft assembly
and main shaft assembly.
(c) Install the bolt.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
21. INSTALL NO. 2 LOWER COVER
Install the No. 2 lower cover with the 2 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)

SR0M8-02
- STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR-29
2238 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
(See page SR-14)

SR0LU-03
- STEERINGSTEERING SYSTEM
SR-1
2210 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STEERING SYSTEM
PRECAUTION

Care must be taken to replace parts properly because they could affect the performance of the
steering system and result in a driving hazard.

The LAND CRUISER is equipped with SRS (Supplemental Restraint System) such as the driver
airbag and front passenger airbag. Failure to carry out service operation in the correct se-
quence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a
serious accident. Before servicing (including removal or installation of parts, inspection or re-
placement), be sure to read the precautionary notices in the RS section.