TOYOTA LAND CRUISER 1998 Factory Repair Manual

SA16C-03
F04361
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
SA-175
2125 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISPOSAL
DISCARD SHOCK ABSORBER
Before discarding the shock absorber, drill a hole of 2 - 3 mm
(0.079 - 0.118 in.) in diameter at the location shown in the il-
lustration to discharge the gas inside.
NOTICE:

When drilling, chips may fly out, work carefully.

The gas is colorless, odorless and non-poisonous.

SA16B-02
SA0627
SA-174
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
2124 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber rod and check that
there is no abnormal resistance or unusual operation sounds.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When disposing the shock absorber, see DISPOSAL on
page SA-175.

SA16E-01
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
SA-177
2127 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-172).

SA16A-02
F04391
F04392
F04393
F04394
SA-172
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
2122 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE REAR WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. SUPPORT REAR AXLE HOUSING WITH JACK
3. REMOVE SHOCK ABSORBER
(a) Remove the bolt and disconnect the shock absorber from
the axle housing.
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)
(b) Employ the same manner described above to the other
side.
(c) While holding the piston rod, remove the nut, 2 retainers,
cushion and shock absorber.
Torque: 69 N´m (704 kgf´cm, 51 ft´lbf)
(d) Remove the 2 retainers and cushion from the shock ab-
sorber.
4. DISCONNECT LH AND RH STABILIZER BAR BRACK-
ETS
Remove the 4 bolts and disconnect the LH and RH stabilizer bar
brackets.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
5. DISCONNECT LATERAL CONTROL ROD
Remove the nut, washer, bolt and disconnect the lateral control
rod.
Torque: 150 N´m (1,530 kgf´cm, 111 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut and bolt.
6. DISCONNECT BREATHER HOSE

F04396
F04395
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
SA-173
2123 Author
: Date
:
2004 LAND CRUISER (RM1071U)
7. REMOVE COIL SPRING
(a) Begin to lower the axle housing.
NOTICE:
Be careful not to snap the brake line and parking brake
cable.
(b) While lowering the axle housing, remove the coil spring
and insulator.
HINT:
At the time of installation, please refer to the following items.

Check that the coil spring end is installed correctly.

If the coil spring end is not in the correct position, reinstall
the coil spring.
(c) Remove the bolt and follow spring from the frame.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)

SA16D-02
F05063
SST
SST
F05063
SST
SST
SA-176
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
2126 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REMOVE BUSHING
Using SST and a press, remove the bushing.
SST 09710-14013 (09710-00061),
09710-28012 (09710-07031),
09950-70010 (09951-07100)
2. INSTALL BUSHING
Using SST and a press, install a new bushing.
SST 09710-14013 (09710-00061),
09710-28012 (09710-07031),
09950-70010 (09951-07100)

SA168-05
Z15220
FIPG Width Approx.
1 - 2 mm (0.04 - 0.08 in.)
F05081Adhesive
F05082
Z15219
FIPG Width Approx.
1 - 2 mm (0.04 - 0.08 in.)
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
SA-169
2119 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL ACTUATOR
(a) Clean contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the actuator.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(c) Install the actuator to the differential and match the shaft
with the shaft fork hole.
(d) Clean the threads of the set bolt and shaft fork with the
white gasoline.
(e) Coat the threads of the set bolt with adhesive.
Adhesive:
Part No. 08833-00070, THREE BOND 1324
or equivalent
(f) Tighten the shift fork set bolt.
Torque: 20 N´m (200 kgf´cm, 15 ft´lbf)
(g) Tighten the 4 bolts uniformly, a little at time.
Torque: 24 N´m (240 kgf´cm, 18 ft´lbf)
2. INSTALL COVER
(a) Clean the contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the cover.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
HINT:
Install the cover within 10 minutes after applying FIPG.

SA-170
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
2120 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Install the cover with the 3 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
3. INSTALL REAR DIFF. LOCK POSITION SWITCH
Install the diff. lock position switch with a new gasket.
Torque: 40 N´m (410 kgf´cm, 30 ft´lbf)
4. CONNECT CONNECTORS AND TUBE
HINT:

The depth of the insertion of the bleeder tube into the
hose is approx. 15 mm (0.59 in.).

Take care that the water or the equivalent will not adhere
to the connectors and hose.
5. INSTALL NO. 2 ACTUATOR PROTECTOR
Install the No. 2 actuator protector with the 2 nuts.
Torque: 36 N´m (367 kgf´cm, 27 ft´lbf)
6. INSTALL NO. 1 ACTUATOR PROTECTOR
Install the No. 1 actuator protector with the nut and bolt.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
7. CANCEL REAR DIFFERENTIAL LOCK POSITION
(a) Connect the cable to the negative terminal of the battery.
(b) Turn the ignition switch to the ON position.
(c) Turn the differential lock control switch to the OFF position
and cancel the differential lock.
(d) Shift the transfer shift lever to H position.

SA166-05
F05440
Differential Lock Control Switch
Combination Meter
Rear Diff. Lock Control ECU
Rear Differential Lock Position Switch
L Position Switch
Rear Differential Lock Actuator
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
SA-167
2117 Author
: Date
:
2004 LAND CRUISER (RM1071U)
LOCATION

F05176
SA165-06
Z16659
M1 M2
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
SA-163
2113 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DIFFERENTIAL LOCKING SYSTEM
ON-VEHICLE INSPECTION
1. INSPECT DIFFERENTIAL LOCK SYSTEM
(a) Inspect the indicator light.
Check that the indicator light lights up for approx. 1 se-
cond when the ignition switch is turned ON.
(b) Inspect the differential lock operation.
(1) Jack up the vehicle then start the engine.
(2) Shift the transfer shift lever to L position.
(3) When the diff. lock control switch is set to the RR
position, the indicator light is turned on.
Differential lock is applied to the rear wheel at this
time.
HINT:
If the gears of the differential lock system are not meshed, the
indicator light remains blinking, so rotate the tires to mesh the
gear.
(4) When the diff. lock control switch is at the OFF posi-
tion, the indicator light goes off.
Differential lock is released for the rear wheel at this
time.
(5) Check the voltage between the terminals of the rear
diff. lock control ECU when switching the diff. lock
control switch with the speedometer, registering
approx. 8 km/h (5 mph) or more.
Swith positionTerminalSpecified value
ONM1 - M20.5 V or less
(No change)
(6) Return the diff. lock control switch to OFF.
(7) Stop the engine and lower the vehicle.
2. INSPECT DIFF. LOCK SYSTEM CIRCUIT
(a) Inspect the battery positive voltage.
Battery positive voltage: 10 - 14 V