TOYOTA LAND CRUISER 1998 Factory Repair Manual

BO1JQ-03
H05391
150 mm (5.91 in.)
- BODYBACK DOOR STAY
BO-31
2605 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BACK DOOR STAY
REPLACEMENT
1. REMOVE BACK DOOR STAY
(a) Remove the bolts and back door stay from the back door.
HINT:
While supporting the back door with your hand, remove the
back door stay.
(b) Remove the bolt and back door stay from the body.
2. IF NECESSARY, REPLACE BACK DOOR STAY
NOTICE:
When handling the back door stay.

Do not disassemble the back door stay because the
cylinder is filled with pressurized gas.

If the back door stay is to be replaced, drill a 2.0 - 3.0
mm (0.079 - 0.118 in.) hole in the bottom of the back
door stay as shown in the illustration to completely
release the high-pressure gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non-toxic.

When working, handle the back door stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.

Do not turn the piston rod and cylinder with the back
door stay fully extended.
3. INSTALL BACK DOOR STAY
(a) Install the bolt and back door stay to the body.
Torque: 17.5 N´m (178 kgf´cm, 13 ft´lbf)
(b) Install the bolts and back door stay to the back door.
Torque: 13 N´m (133 kgf´cm, 10 ft´lbf)

BO1K1-02
H05285
Outside Quarter Moulding
Upper Rear Outside
Rear Door Moulding Outside Rear Door Moulding
Outside Front Door Moulding
Outside Front Fender Moulding
- BODYBODY OUTSIDE MOULDING
BO-43
2617 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BODY OUTSIDE MOULDING
COMPONENTS

BO1K3-02
H05286
Adhesive Tape
Outside Front
Fender MouldingOutside Front
Door MouldingOutside Rear
Door Moulding
Adhesive Tape
Upper Rear Outside
Rear Door Moulding Adhesive Tape
Outside Quarter Moulding
Adhesive Tape
Adhesive Tape
BO-46
- BODYBODY OUTSIDE MOULDING
2620 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. CLEAN BODY MOUNTING SURFACE
(a) Using a heat light, heat the body mounting surface to 40
- 60 °C (104 - 140 °F).
NOTICE:
Do not heat the body excessively.
(b) Wipe off stains with cleaner.
2. If reusing the moulding:
CLEAN MOULDING
(a) Using a heat light, heat the moulding surface to 20 - 30
°C (68 - 86 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Remove the adhesive tape from the moulding.
(c) Wipe off stains with cleaner.
(d) Apply new adhesive tape to moulding as shown in the il-
lustration.
3. INSTALL MOULDING
(a) Using a heat light, heat the body and moulding.
Body: 40 - 60 °C (104 - 140 °F)
Moulding: 20 - 30 °C (68 - 86 °F)
NOTICE:
Do not heat the body and moulding excessively.
(b) Lift moulding release sheet from the face of moulding.
NOTICE:
When the moulding release sheet is removed, make sure
that no dirt of dust can get onto the uncoated area.

BO5229
- BODYBODY OUTSIDE MOULDING
BO-47
2621 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Press firmly on the moulding. Refer to the illustration for
the moulding application procedures.
NOTICE:
Do not apply excessive force onto the moulding, but steady
pressure with your thumbs.

BO1K2-02
H05280
Adhesive Tape
H05281
Adhesive Tape
H05282
Adhesive Tape
BO-44
- BODYBODY OUTSIDE MOULDING
2618 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE OUTSIDE FRONT FENDER MOULDING
(a) Remove the screw.
(b) Using a heat light, heat the moulding to 40 - 60 °C (104
- 140 °F).
NOTICE:
Do not heat the moulding excessively.
(c) Cut the adhesive tape with a knife.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.
(d) Using a screwdriver, remove the moulding.
HINT:
Tape the screwdriver tip before use.
2. REMOVE OUTSIDE FRONT DOOR MOULDING
(a) Using a heat light, heat the moulding to 40 - 60 °C (104
- 140 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Cut the adhesive tape with a knife.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.
(c) Using a screwdriver, remove the moulding.
HINT:
Tape the screwdriver tip before use.
3. REMOVE OUTSIDE REAR DOOR MOULDING
(a) Using a heat light, heat the moulding to 40 - 60 °C (104
- 140 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Cut the adhesive tape with a knife.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.

H05283
Adhesive Tape
H05284
Adhesive Tape
- BODYBODY OUTSIDE MOULDING
BO-45
2619 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Using a screwdriver, remove the moulding.
HINT:
Tape the screwdriver tip before use.
4. REMOVE UPPER REAR OUTSIDE REAR DOOR
MOULDING
(a) Using a heat light, heat the moulding to 40 - 60 °C (104
- 140°F).
NOTICE:
Do not heat the moulding excessively.
(b) Cut the adhesive tape with a knife.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.
(c) Remove the moulding.
5. REMOVE OUTSIDE QUARTER MOULDING
(a) Using a heat light, heat the moulding to 40 - 60 °C (104
- 140 °F).
NOTICE:
Do not heat the moulding excessively.
(b) Cut the adhesive tape with a knife.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.
(c) Using a screwdriver, remove the moulding.
HINT:
Tape the screwdriver tip before use.

BO023-04
V00005
Shape (Example)
Removal/Installation
Clip RemoverPliers
Screwdriver
Scraper
- BODYCLIP
BO-1
2575 Author
: Date
:
2004 LAND CRUISER (RM1071U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a new clip.

V00012
Shape (Example)
Removal/Installation
Removal
Installation
Removal
Installation BO-2
- BODYCLIP
2576 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BO1J6-03
H18901
Energy Absorber
Fog LightRadiator Grille
: Specified torque
N´m (kgf´cm, ft´lbf)
3.0 (31, 27 in.´lbf)
Front Bumper Cover
x 4
58 (590, 43)
58 (590, 43)
58 (590, 43)
8.5 (87, 76 in.´lbf)
3.0 (31, 27 in.´lbf)
4.9 (50, 43 in.´lbf)
4.9 (50, 43 in.´lbf)
Front Bumper Reinforcement
58 (590, 43)
Fog Light BO-4
- BODYFRONT BUMPER
2578 Author
: Date
:
2004 LAND CRUISER (RM1071U)
FRONT BUMPER
COMPONENTS

BO1JC-03
H04760
SST
H04761
BO2556
BO-12
- BODYFRONT DOOR
2586 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/BACKWARD AND VER-
TICAL DIRECTIONS
Using SST, loosen the body side hinge bolts to adjust.
SST 09812-00010
Torque: 23 N´m (235 kgf´cm, 17 ft´lbf)
2. ADJUST DOOR IN RIGHT/LEFT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute the bolt with washer for the centering bolt
(See page BO-6).
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws.
Torque: 11 N´m (115 kgf´cm, 8 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.