TOYOTA LAND CRUISER 1998 Factory Repair Manual

BO1J9-03
H04840
150 mm (5.91 in.)
- BODYHOOD SUPPORT
BO-7
2581 Author
: Date
:
2004 LAND CRUISER (RM1071U)
HOOD SUPPORT
REPLACEMENT
1. REMOVE HOOD SUPPORT
(a) Remove the bolt and hood support from the hood.
HINT:
While supporting the hood by hand, remove the hood support
from the hood.
(b) Remove the bolt and hood support.
2. IF NECESSARY, REPLACE HOOD SUPPORT
NOTICE:
Handling the hood support

Do not disassemble the support as the cylinder is
filled with pressurized gas.

If the hood support is to be replaced, drill a 2.0 - 3.0
mm (0.079 - 0.118 in.) hole in the area shown in the il-
lustration to completely release the high pressure
gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non - toxic.

When working, handle the hood support carefully.
Never score or scratch the exposed part of the piston
rod, and allow any paint or oil to get on it.

Do not turn the piston rod and cylinder with the hood
support fully extended.
3. INSTALL HOOD SUPPORT
(a) Install the bolt and hood support to the body.
(b) Install the bolt and hood support to the hood.

BO1KK-04
H18910
Reinforcement
Floor Brace
No. 1 BraceNo. 3 Heater to
Register Duct
Instrument PanelCenter Register
Radio With A/C Control Assembly
Front Ash Receptacle Retainer Center Lower
Cluster Finish Panel
Front Ash
Receptacle BoxLower No. 2
Panel
Glove Compartment Door
Rear Console Cup Holder Box Front
Console
Panel
Front
Console Box
Rear Console
Box
Rear Radio
Control Panel
Console Rear End Panel Combination Meter
Cluster Finish
Panel
LH Lower Panel
Lower No. 1 Panel No. 2 Heater to
Register Duct
Combination
Switch
Steering WheelSteering Wheel Pad
Front Pillar Garnish
Cowl Side Trim
Front Door Scuff Plate Front Assist Grip No. 4 Heater to
Register Duct
Front Pillar Garnish
Front Assist Grip
Cowl Side Trim
Front Door Scuff Plate
AA
A
A
BBB
C
C
C
C
CC
C
C
C
D
H
A
F
20 (204, 15)
EE
Glove Compartment
Door Damper
50 (510, 37)
BB
Rear Console BoxNo. 1 Under Cover
Console Box
Hole Cover
w/ Disc Player
Changer:
B
Column Cover
Transfer
Shift
Lever
Knob
: Specified torqueN´m (kgf´cm, ft´lbf)
H
H
H
H
I
I
EE
JJ
F
F
F
F
F
H
HH
H
H
BB
BB
HH
H
H
H
H
F
F
F
FF
D Front Console
Box bracket
- BODYINSTRUMENT PANEL
BO-81
2655 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTRUMENT PANEL
COMPONENTS

H18911
Instrument Panel Wire
Center Bracket
Front Passenger
Airbag Assembly
Defroster Nozzle
No. 1 Side Defroster
Nozzle Duct
No. 1 Heater to
Register Duct
No. 1 RegisterNo. 5 Heater to
Register DuctNo. 4 Register No. 2 Side Defroster
Nozzle Duct
G6.0 (61, 53 in.´lbf)
Instrument Panel
: Specified torqueN´m (kgf´cm, ft´lbf)
GGG
G
G
G
G
GG
G
G
6.0 (61, 53 in.´lbf)
BO-82
- BODYINSTRUMENT PANEL
2656 Author
: Date
:
2004 LAND CRUISER (RM1071U)

H21419
Shape
Size
ShapeSizeShape
Size
ù = 8
L =16
(0.63) (0.31)ù = 6
L =18
(0.71) (0.24)ù = 6
L =16
(0.63) (0.24)
ù = 6
L =16
(0.63) (0.24)ù = 5
L =16
(0.63) (0.20)
ù = 5
L =14
(0.55)(0.20)
ù = 6
(0.24)ù = 8
(0.31) mm (in.)
ù = 5
L =14
(0.55) (0.20)
Jù = 6
L =11
(0.43) (0.24)
IH
F
G
CBA
ED
- BODYINSTRUMENT PANEL
BO-83
2657 Author
: Date
:
2004 LAND CRUISER (RM1071U)
HINT:
Screw shapes and sizes are indicated in the table below. The codes (ºAº to ºIº) correspond to those indicated
on the previous page.

BO4IY-01
H18916
- BODYINSTRUMENT PANEL
BO-89
2663 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
2. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT
3. REMOVE DEFROSTER NOZZLE
4. REMOVE CENTER BRACKET
5. REMOVE NO. 1 HEATER TO REGISTER DUCT
6. REMOVE INSTRUMENT PANEL WIRE HARNESS
7. REMOVE NO. 5 HEATER TO REGISTER DUCT
8. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
Remove the 3 nuts and the front passenger airbag assembly.
Torque: 6.0 N´m (61 kgf´cm, 53 in.´lbf)
CAUTION:

Do not store the front passenger airbag assembly
with the airbag deployment side facing down.

Never disassemble the front passenger airbag as-
sembly.
NOTICE:
At the time of reassembly, please refer to the following
items.

Make sure that the front passenger airbag assembly
is installed with the specified torque.

If the front passenger airbag assembly has been
dropped, or if there are cracks, dents or other defects
in the case or the connector, replace the front passen-
ger airbag assembly with a new one.

When installing the front passenger airbag assembly,
take care that the wiring does not interfere with other
parts and is not pinched between other parts.
9. REMOVE NO. 1 REGISTER
10. REMOVE NO. 4 REGISTER

BO3XU-02
H21208
Center Bracket
No. 5 Heater to
Register Duct
Airbag Connector
H18914
H21406
: 5 Clips
- BODYINSTRUMENT PANEL
BO-91
2665 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL REINFORCEMENT
2. INSTALL NO. 1 BRACE
3. INSTALL FLOOR BRACE
4. INSTALL GLOVE COMPARTMENT DOOR DAMPER
5. INSTALL NO. 4 HEATER TO REGISTER DUCT
6. INSTALL NO. 3 HEATER TO REGISTER DUCT
7. INSTALL ECM (See page SF-60)
8. INSTALL INSTRUMENT PANEL
HINT:

Install the airbag connector between the No. 5 heater to
register duct and the center bracket temporarily, then
install the instrument panel.

Remove the airbag connector before installing the lower
No. 2 panel.
(a) Install the 6 bolts, the 2 nuts and the instrument panel,
then connect the connectors.
(b) Install the 2 bolts to the front passenger airbag assembly.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(c) Connect the junction connectors.
HINT:
The connectors can be connected by tightening the bolts.
9. INSTALL FRONT CONSOLE BOX AND FRONT CON-
SOLE BOX BRACKET
Install the front console box and the front console box bracket
with the 2 bolts.
10. INSTALL CENTER LOWER CLUSTER FINISH PANEL
Connect the connector, then install the center lower cluster fin-
ish panel.

H20954
H20955
: 2 Clips
H18913
H18912
: 6 Clips BO-92
- BODYINSTRUMENT PANEL
2666 Author
: Date
:
2004 LAND CRUISER (RM1071U)
11. INSTALL REAR CONSOLE BOX
(a) w/o Disc player changer:
Install the rear console box with the 6 bolts and the 8
screws.
(b) w/ Disc player changer:
Install the rear console box with the 4 bolts and the 8
screws.
12. INSTALL REAR RADIO CONTROL PANEL
Install the rear radio control panel with the 3 screws, then con-
nect the connector.
13. INSTALL CONSOLE REAR END PANEL
(a) Install the console rear end panel with the 2 screws.
(b) Install the rear console cup holder box.
14. INSTALL FRONT CONSOLE PANEL
Install the front console panel, then install the transfer shift lever
knob.
15. INSTALL RADIO WITH A/C CONTROL ASSEMBLY
HINT:
w/ Navigation System:
When removing/installing or replacing EMV, or when discon-
necting/connecting the battery terminal, turn the IG ON and
OFF twice for initial display setting.
16. INSTALL CENTER REGISTERS
Connect the connectors, then install the center registers.
17. INSTALL LOWER NO. 2 PANEL
Install the lower No. 2 panel with the 3 screws.

H21422
H21421
CA
C
B
- BODYINSTRUMENT PANEL
BO-93
2667 Author
: Date
:
2004 LAND CRUISER (RM1071U)
18. CONNECT AIRBAG CONNECTOR (See page RS-41)
19. INSTALL GLOVE COMPARTMENT DOOR
(a) Connect the glove compartment door damper clip, then
install the glove compartment door.
(b) Install the 2 screws.
20. INSTALL COMBINATION METER
(a) Check that the set-in connectors are connected securely
in the installation holes on the instrument panel.
(b) Place the combination meter on the instrument panel.
(c) Install the combination meter by tightening the screws,
ºAº, ºBº and ºCº in order.

H05279
Check Pin
Check Pin
H04808
H21657
H21283
: 5 Clips BO-94
- BODYINSTRUMENT PANEL
2668 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(d) Tighten the connection bolts.
HINT:

When connection completes, the bolts turns idly, causing
turning noise.

Check that the connection check pins protrude from the
lower side of the connection bolts.
NOTICE:
Follow the procedures in the order of (c) and (d). Otherwise,
set-in connectors on the wire harness side and connec-
tors on the meter side might not be connected properly.
21. INSTALL STEERING COLUMN
(See page SR-24 or SR-37)
22. INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
23. INSTALL COMBINATION SWITCH
(a) Install the combination switch with the 4 screws.
(b) Install the clamp, then connect the connectors.
24. INSTALL COLUMN COVERS
Install the column covers with the 3 screws.
25. INSTALL LH LOWER PANEL
Install the LH lower panel with the 3 bolts.
26. INSTALL LOWER NO. 1 PANEL
Connect the connector, then install the lower No. 1 panel with
the screw.
27. INSTALL HOOD LOCK CONTROL CABLE LEVER AND
FUEL LID CONTROL CABLE LEVER
(a) Install the fuel lid control cable lever with the 2 screws.
(b) Install the hood lock control cable lever with the 2 screws.

2 Clips
H21279
H18904
- BODYINSTRUMENT PANEL
BO-95
2669 Author
: Date
:
2004 LAND CRUISER (RM1071U)
28. INSTALL CLUSTER FINISH PANEL
Connect the connecter, then install the cluster finish panel.
29. INSTALL STEERING WHEEL
(See page SR-24 or SR-37)
30. INSTALL FRONT PILLAR GARNISH
(a) Install the front pillar garnish.
(b) Use the same manner described above to the other side.
31. INSTALL FRONT ASSIST GRIP
(a) Install the assist grip with the 2 screws, then install the 2
assist grip plugs.
(b) Use the same manner described above to the other side.
32. INSTALL FRONT DOOR OPENING TRIMS
33. INSTALL COWL SIDE TRIMS
34. INSTALL FRONT DOOR SCUFF PLATES