TOYOTA LAND CRUISER 1998 Factory Repair Manual
Manufacturer: TOYOTA, Model Year: 1998, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1998Pages: 3115, PDF Size: 54.88 MB
Page 381 of 3115
BO1JA-04
H20972
Door Glass Run Door Glass
Outside Handle
Door Lock Cylinder
Door Lock
Window RegulatorLower FrameDoor Belt Moulding
Tweeter Speaker
Lower Frame
Bracket Garnish Outside Rear View Mirror
Service
Hole Cover Door Inside
Handle Bezel
No. 1Inside Handle
Door Courtesy Light
Door TrimSpeaker
Door Hinge Door Check
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
26 (265, 19)
26 (265, 19)
: Specified torqueN´m (kgf´cm, ft´lbf)
Precoated part
8.0 (82, 71 in.´lbf)
27 (275, 20)
5.0 (51, 44 in.´lbf)
Power Window Switch
Door Lock Link
Protector
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)Door Inside
Handle Bezel No. 2
Door Check Cover
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
5.0 (51, 44 in.´lbf)
23 (235, 17)
23 (235, 17)
BO-8
- BODYFRONT DOOR
2582 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DOOR
COMPONENTS
Page 382 of 3115
BO1JB-03
H04748
:2 Clips
H04749
H21407
H21408
H04752
- BODYFRONT DOOR
BO-9
2583 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket garnish.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE POWER WINDOW SWITCH
(a) Using a screwdriver, remove the power window switch as
shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
(b) Disconnect the connector.
3. REMOVE DOOR INSIDE HANDLE BEZEL No. 2
Using a screwdriver, remove the door inside handle bezel No.
2 as shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
4. REMOVE DOOR INSIDE HANDLE BEZEL No. 1
(a) Remove the screw.
(b) Using a screwdriver, remove the door inside handle bezel
No. 1 as shown in the illustration.
HINT:
Tape up the screwdriver tip before use.
5. REMOVE DOOR COURTESY LIGHT
Using a screwdriver, remove the door courtesy light, then dis-
connect the connector.
HINT:
Tape up the screwdriver tip before use.
Page 383 of 3115
H04821
: Clip
H21409
H04754
H04755
BO-10
- BODYFRONT DOOR
2584 Author: Date:
2004 LAND CRUISER (RM1071U)
6. REMOVE DOOR TRIM
(a) Remove the 2 caps and the 7 screws.
(b) Remove the 3 clips.
(c) Insert a screwdriver between the door and the door trim
to pry the trim.
NOTICE:
Be careful not to damage the door and the door trim.
HINT:
Tape up the screwdriver tip before use.
(d) Pull the trim upward to remove it.
7. REMOVE INSIDE HANDLE
(a) Remove the screw and the inside handle.
(b) Disconnect the 2 control cables from the inside handle as
shown in the illustration.
8. REMOVE TWEETER SPEAKER
Disconnect the connector, then remove the bolt and the tweeter
speaker.
9. REMOVE OUTSIDE REAR VIEW MIRROR
Disconnect the connector, then remove the 3 bolts and the out-
side rear view mirror.
10. REMOVE SERVICE HOLE COVER
(a) Remove the clamps and the wire harness.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, pull out the 2 control cables and wire
harness through the service hole cover.
11. REMOVE DOOR BELT MOULDING
(a) Remove the screw.
(b) Using a scraper, remove the door belt moulding.
HINT:
Tape up the scraper tip before use.
12. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts and the door glass.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Do not damage the door glass.
HINT:
Pull the glass upward to remove it.
13. REMOVE SPEAKER
Remove the 3 screws and the speaker, then disconnect the
connector.
14. REMOVE DOOR GLASS RUN
15. REMOVE LOWER FRAME
Remove the bolt and the lower frame.
Page 384 of 3115
H04756
H21413
H21410
H21411
- BODYFRONT DOOR
BO-1 1
2585 Author: Date:
2004 LAND CRUISER (RM1071U)
16. REMOVE WINDOW REGULATOR
(a) Disconnect the connector, then remove the 5 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(b) Loosen the bolt and the window regulator.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
HINT:
Remove the regulator through the service hole.
At the time of reassembly, apply MP grease to the window
regulator.
NOTICE:
At the time of reassembly, do not apply grease to the spring
of the window regulator.
17. REMOVE DOOR LOCK
(a) Remove the clip and the door lock link protector.
(b) Disconnect the connector.
(c) Disconnect the 2 links from the outside handle and the
door lock cylinder.
(d) Using a torx wrench, remove the 3 screws and the door
lock through the service hole.
Torx wrench: T30 (Part No. 09042-00010 or locally
manufactured tool)
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly:
Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent.
Remove the protector, and apply MP grease to the sliding
and rotating parts of the door lock.
18. REMOVE OUTSIDE HANDLE WITH DOOR LOCK CYL-
INDER
(a) Remove the 2 bolts and the outside handle with the door
lock cylinder.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Remove the bolt and the door lock cylinder from the out-
side handle.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
Page 385 of 3115
BO1JD-01
- BODYFRONT DOOR
BO-13
2587 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-9).
Page 386 of 3115
BO1KT-04
H18928
Headrest
Headrest Support
Seatback Board
Lumber Support Seatback Frame
Seatback Pad Armrest
Seat Cushion Cover
Seat Cushion Pad
Seat Cushion Frame
Seat Cushion
Inner Shield
Front Seat Inner BeltReclining Adjuster Inside Shield
Lower Seat Cushion Shield
Seat Cushion
Outer Shield
Power Seat
Switch Knob Power Seat SwitchLumber Support Switch
Front Seat
Cushion ShieldSeat Position Control Relay Seatback Cover Hog Ring
Hog Ring
: Specified torqueN´m (kgf´cm, ft´lbf)
Non-reusable part
Seat HeaterSeat Heater
Seat WireSeat Wire
Seat Adjuster Assembly
w/ Side Airbag:
Side Airbag Assembly
37 (380, 27)
21 (210, 15)
21 (210, 15)
43 (440, 32)
21 (210, 15)
42 (430, 31)
8.0 (82, 71 in.´lbf)
Seat Position Sensor Driver's Side:
42 (430, 31)
42 (430, 31)
42 (430, 31)
Armrest Cap
Armrest Bush
Spacer
4.7 (48, 42 in.´lbf)
w/ Side Airbag:
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
42 (430, 31)
43 (440, 32)
BO-104
- BODYFRONT SEAT
2678 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT SEAT
COMPONENTS
Page 387 of 3115
BO4J1-01
H03731
A
B
H03732
H03733
H03734
BO-106
- BODYFRONT SEAT
2680 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE HEADREST
2. REMOVE SEATBACK BOARD
Remove the seatback board as shown in the illustration.
HINT:
Remove the seatback board in the order of ºAº and ºBº as
shown in the illustration.
3. REMOVE SEAT CUSHION OUTER SHIELD
(a) Using a screwdriver, remove the power seat switch
knobs.
HINT:
Tape up the screwdriver tip before use.
(b) Remove the 4 screws.
(c) Disconnect the connectors as shown in the illustration.
(d) Remove the seat cushion outer shield.
(e) Remove the 3 screws and the power seat switch from the
seat cushion outer shield.
(f) Remove the 2 screws and lumber support switch from the
seat cushion outer shield.
Page 388 of 3115
H03735
H03736
H04737
H04738
H20959
- BODYFRONT SEAT
BO-107
2681 Author: Date:
2004 LAND CRUISER (RM1071U)
4. REMOVE FRONT SEAT INNER BELT
(a) Remove the clamp, then disconnect the connector.
(b) Remove the bolt and the inner belt.
5. REMOVE SEAT CUSHION INNER SHIELD
Remove the 3 screws and the seat cushion inner shield.
6. REMOVE LOWER SEAT CUSHION SHIELD
Remove the screw and the lower seat cushion shield as shown
in the illustration.
7. REMOVE FRONT SEAT CUSHION SHIELD
Remove the screw and the front seat cushion shield.
8. REMOVE SEAT CUSHION ASSEMBLY
(a) Remove the 4 bolts.
(b) Remove the clamps from the seat cushion assembly.
9. REMOVE SEAT CUSHION FRAME
(a) Disengage the hook.
(b) Remove the hog rings and the seat cushion frame from
the seat cushion cover with pad.
10. REMOVE SEAT CUSHION COVER (See page BO-1 10)
11. IF NECESSARY, REPLACE SEAT CUSHION HEATER
(See page BO-1 10)
Page 389 of 3115
H20963
H19941
H21292
H20961
BO-108
- BODYFRONT SEAT
2682 Author: Date:
2004 LAND CRUISER (RM1071U)
12. REMOVE SEATBACK ASSEMBLY
(a) Remove the hog rings.
(b) Disengage the hook as shown in the illustration.
(c) Disconnect the connectors.
(d) Remove the 4 bolts and the seatback assembly.
NOTICE:
When handling the airbag connector take care not to dam-
age the airbag wire harness.
(e) Remove the screw and the RH reclining adjuster inside
shield.
(f) w/ Side Airbag:
Disconnect the side airbag connector.
NOTICE:
When handling the airbag connector take care not to dam-
age the airbag wire harness.
(g) Remove the screw and the LH reclining adjuster inside
shield.
13. REMOVE ARMREST
14. w/o Side Airbag:
REMOVE SEATBACK FRAME
(a) Remove the hog rings.
(b) Remove the 2 headrest supports.
(c) Remove the seatback frame from the seatback cover with
pad.
15. w/ Side Airbag:
REMOVE SEATBACK FRAME
(a) Remove the hog rings, the clamps and the 2 bolts.
(b) Remove the 2 headrest supports.
(c) Remove the seatback frame from the seatback cover with
pad.
Page 390 of 3115
H04468
H04785
H18929
- BODYFRONT SEAT
BO-109
2683 Author: Date:
2004 LAND CRUISER (RM1071U)
16. REMOVE LUMBER SUPPORT
Remove the 2 bolts, the lumber support and the spacer.
17. REMOVE SEATBACK COVER
Remove the hog rings and the seatback cover from the seat-
back pad.
18. IF NECESSARY, REPLACE SEATBACK HEATER
(See page BO-1 10)
19. REMOVE SEAT POSITION CONTROL RELAY
(a) Disconnect the connectors.
(b) Remove the 2 bolts and the seat position control relay.
20. Driver 's Side:
REMOVE SEAT POSITION SENSOR
Remove the bolt and the seat position sensor then disconnect
the connector.