TOYOTA RAV4 1996 Service Repair Manual

mmin.
5
0.20Braze
INSTALLATION
Butt Weld
Body Sealer
RH:
LH:
Body Sealer
about 5 mm
RH:
LH:
1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0.12 -
0.16 in.) diameter.
3) For other sealing points, refer to section AR.
2. Temporarily install the new parts and check the
fit of the rear door, back door and rear combinaœ
tion light.
3. Before welding, cut the lining away from the
weld seams a little.
BODY PANEL REPLACEMENTREœ13

QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Right Side
REMOVAL (With the quarter panel removed.)
BODY PANEL REPLACEMENTREœ14

INSTALLATION
Assembly Mark
Assembly Mark
Quarter Wheel Housing
Bracket
2. Before welding the new parts, temporarily
install the quarter panel and check the fit. 1. Determine the position of the new parts by the
assembly marks of the inner and outer panels.
BODY PANEL REPLACEMENTREœ15

QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Left Side
REMOVAL (With the quarter panel removed.)
BODY PANEL REPLACEMENTREœ16

INSTALLATION
Assembly MarkAssembly Mark
Fuel Tank Protector Bracket
1. Determine the position of the new parts by the
assembly marks of the inner and outer panels.2. Before welding the new parts, temporarily
install the quarter panel and check the fit.
BODY PANEL REPLACEMENTREœ17

QUARTER PANEL EXTENSION (ASSY)
REMOVAL (With the quarter panel removed.)
BODY PANEL REPLACEMENTREœ18

INSTALLATION
BODY PANEL REPLACEMENTREœ19

mm in
80 3.15
BODY LOWER BACK PANEL (CUT)
REMOVAL
80mm
Cut and Join Location
1. Replace the Body Lower Back Reinforcement at
the same time.
BODY PANEL REPLACEMENTREœ20

INSTALLATION
Body Lower Back
Panel Reinforcement
Butt Weld
2. Temporarily installing the new parts, check the
fit of the back door. 1. Before temporarily installing the new parts,
weld the body lower back panel and body
lower back panel reinforcement with stanœ
dard points.
BODY PANEL REPLACEMENTREœ21

mm in
1305.12
REAR FLOOR INNER CROSSMEMBER (CUT)
130mm
REMOVAL (With the body lower back panel removed.)
130mm
Cut and Join
Location Cut and Join
Location
BODY PANEL REPLACEMENTREœ22