TOYOTA RAV4 1996 Service Repair Manual

INSTALLATION
Butt Weld Butt Weld
1. Before welding the new parts, temporarily
install the body lower back panel and check
the fit.
BODY PANEL REPLACEMENTREœ23

REAR FLOOR PAN (ASSY)
Rear Floor Crossmember No. 1 Brace
REMOVAL (With the rear floor inner crossmember
removed.)
RH:
LH:
1. Replace the rear floor crossmember No.1
brace at the same time.
BODY PANEL REPLACEMENTREœ24

INSTALLATION
RH:
LH:
BODY PANEL REPLACEMENTREœ25

REAR FLOOR PAN EXTENSION (ASSY)
REMOVAL (With the quarter panel extension removed.)
BODY PANEL REPLACEMENTREœ26

INSTALLATION
BODY PANEL REPLACEMENTREœ27

REAR FLOOR SIDE REAR MEMBER (ASSY)
REMOVAL (With the rear floor pan extension and rear
floor inner crossmember removed.)
Rear Floor Inner Crossmember
1. After removing the rear floor inner crossœ
member, remove the rear floor side rear
member.
BODY PANEL REPLACEMENTREœ28

INSTALLATION
Butt Weld
1. Temporarily install the new parts and meaœ
sure each part in accordance with the body
dimension diagram.2. Install the new parts of rear floor inner crossœ
member shown above.
BODY PANEL REPLACEMENTREœ29

ROOF PANEL (ASSY): Normal Roof
REMOVAL
BODY PANEL REPLACEMENTREœ30

INSTALLATION
Body Sealer
1. Before temporarily installing the new parts,
apply body sealer to the windshield header
panel, roof panel reinforcement and back
door opening frame.HINT:
1) Apply just enough sealer for the new parts to
make contact.
2) For other sealing points, refer to Section AR.
BODY PANEL REPLACEMENTREœ31

ROOF PANEL (ASSY): Moon Roof
REMOVAL
BODY PANEL REPLACEMENTREœ32