TOYOTA RAV4 2005 XA30 / 3.G Repair Manual

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
The driver and front passenger seat
belt pretensioners are designed to be
activated in response to a severe fron-
tal impact.
When the sensor detects a severe frontal
impact, the front seat belts are quickly
drawn back by the retractors so that the
belts snugly restrain the occupants.
The seat belt pretensioners are activated
even with no passenger in the front seat.
The seat belt pretensioners and SRS air-
bags may not operate together in all colli-
sions.The seat belt pretensioner system con-
sists mainly of the following components
and their locations are shown in the il-
lustration.1. Front airbag sensors
2. SRS warning light
3. Seat belt pretensioner assemblies
4. Airbag sensor assembly
The seat belt pretensioners are controlled
by the airbag sensor assembly. The airbag
sensor assembly consists of a safing sen-
sor and airbag sensor. When the seat belt pretensioners are acti-
vated, an operating noise may be heard
and a small amount of non- toxic gas may
be released. This does not indicate that
a fire is occurring. This gas is normally
harmless.
Once the seat belt pretensioners have
been activated, the seat belt retractors
remain locked.
CAUTION
Do not modify, remove, strike or open
the seat belt pretensioner assemblies,
airbag sensor or surrounding area or
wiring. Failure to follow these instruc-
tions may prevent the seat belt pre-
tensioners from activating correctly,
cause sudden operation of the system
or disable the system, which could
result in death or serious injury. Con-
sult your Toyota dealer about any re-
pair and modification.
ÐSeat belt pretensioners

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
NOTICE
Do not perform any of the followingchanges without consulting yourToyota dealer. Such changes caninterfere with proper operation of the
seat belt pretensioners in somecases.

Installation of electronic devices
such as a mobile two- way radio,
cassette tape player or compactdisc player

Repairs on or near the front seat
belt retractor assemblies

Modification of the suspension sys-tem

Modification of the front end struc-ture

Attachment of a grille guard (bullbar, kangaroo bar, etc.), snowplow,
winches or any other equipment tothe front end

Repairs made on or near the frontfenders, front end structure or con-
sole
This indicator comes on when the igni-
tion key is turned to the ONº position.
It goes off after about 6 seconds. This
means the seat belt pretensioners are
operating properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, side and curtain shield airbag sen-
sors, curtain shield airbag sensors, driv-
er 's seat position sensor, driver 's seat belt
buckle switch, seat belt pretensioner as-
semblies, inflators, warning light, intercon-
necting wiring and power sources. (For
details, see Service reminder indicators
and warning buzzersº on page 109 in Sec-
tion 1- 6.) If any of the following conditions occurs,
this indicates a malfunction of the airbags
or seat belt pretensioners. Contact your
Toyota dealer as soon as possible.

The light does not come on when the
ignition key is turned to the ONº posi-
tion or remains on for more than 6
seconds.

The light comes on while driving.

If any seat belt does not retract or
cannot be pulled out due to a malfunc-
tion or activation of the relevant seat
belt pretensioner.

The seat belt pretensioner assembly or
surrounding area has been damaged.

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
In the following cases, contact your Toyota
dealer as soon as possible:

The front of the vehicle (shaded in the
illustration) was involved in an accident
that was not severe enough to cause
the seat belt pretensioners to operate.

Either seat belt pretensioner assembly
or surrounding area is scratched,
cracked, or otherwise damaged.
The SRS (Supplemental Restraint Sys-
tem) front airbags are designed to pro-
vide further protection for the driver
and front passenger in addition to the
primary safety protection provided by
the seat belts.
In response to a severe frontal impact,
the SRS front airbags work together with
the seat belts to help reduce injury by
inflating. The SRS airbags help reduce
injuries mainly to the driver's or front pas-
senger 's head or chest caused by hitting
the vehicle interior.
The front passenger airbag is activated
even with no passenger in the front seat.
Always wear your seat belt properly.
CAUTION

The SRS front airbag system is de-
signed only as a supplement to the
primary protection of the driver and
front passenger seat belt systems.
The driver and front passenger can
be killed or seriously injured by the
inflating airbags if they do not wear
the available seat belts properly.
During sudden braking just before
a collision, an unrestrained driver
or front passenger can move for-
ward into direct contact with or
close proximity to the airbag which
may then deploy during the colli-
sion. To ensure maximum protection
in an accident, the driver and all
passengers in the vehicle must
wear their seat belts properly. Wear-
ing a seat belt properly during an
accident reduces the chances of
death or serious injury or being
thrown out of the vehicle. For in-
structions and precautions concern-
ing the seat belt system, see Seat
beltsº on page 44 in this Section.
SRS driver airbag and front
passenger airbag

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2005 RAV4 from Sep. '04 Prod. (OM42570U)

Improperly seated and/or restrained
infants and children can be killed
or seriously injured by the deploy-
ing airbags. An infant or child who
is too small to use a seat belt
should be properly secured using a
child restraint system. Toyota
strongly recommends that all in-
fants and children be placed in the
rear seat of the vehicle and proper-
ly restrained. The rear seat is the
safest for infants and children. For
instructions concerning the installa-
tion of a child restraint system, see
Child restraintº on page 69 in this
Section.The SRS front airbags are designed to
deploy in severe (usually frontal) colli-
sions where the magnitude and duration
of the forward deceleration of the ve-
hicle exceeds the designed threshold
level.
The SRS front airbags will deploy if the
severity of the impact is above the de-
signed threshold level, comparable to an
approximate 25 km/h (15 mph) collision
when the vehicles has the impact straight
into a fixed barrier that does not move or
deform.
However, this threshold velocity will be
considerably higher if the vehicle strikes
an object, such as a parked vehicle or
sign pole, which can move or deform on
impact, or if the vehicle is involved in an
underride collision (e.g. a collision in
which the front of the vehicle underridesº,
or goes under, the bed of a truck, etc.).
It is possible that in some collisions
where the forward deceleration of the ve-
hicle is very close to the designed thresh-
old level, the SRS front airbags and the
seat belt pretensioners may not activate
together.
Always wear your seat belts properly.
Collision from the rear
Collision from the side Vehicle rollover
The SRS front airbags are generally not
designed to inflate if the vehicle is in-
volved in a side or rear collision, if it
rolls over, or if it is involved in a low-
speed frontal collision. But, when ever a
collision of any type causes sufficient
forward deceleration of the vehicle, de-
ployment of the SRS front airbags may
occur.

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
Hitting a curb,
edge of
pavement or
hard surfaceFalling into or
jumping over
a deep hole
Landing hard or vehicle falling
The SRS front airbags may also deploy
if a serious impact occurs to the under-
side of your vehicle. Some examples
are shown in the illustration.The SRS front airbag system consists
mainly of the following components, and
their locations are shown in the illustra-
tion. 1. Front airbag sensors
2. SRS warning light
3. Airbag module for front passenger (airbag and inflator)
4. Driver 's seat belt buckle switch
5. Driver 's seat position sensor
6. Airbag sensor assembly
7. Airbag module for driver (airbag and inflator)
The airbag sensor assembly consists of a
safing sensor and airbag sensor. The front airbag sensors constantly moni-
tor the forward deceleration of the vehicle.
If an impact results in a forward decelera-
tion beyond the designed threshold level,
the system triggers the airbag inflators. At
this time a chemical reaction in the infla-
tors very quickly fills the air
bags with
non- toxic gas to help restrain the forward
motion of the occupants. The front airbags
then quickly deflate, so that there is no
obstruction of the driver 's vision should it
be necessary to continue driving.
When the airbags inflate, they produce a
loud noise and release some smoke and
residue along with non- toxic gas. This
does not indicate a fire. This smoke may
remain inside the vehicle for some time,
and may cause some minor irritation to
the eyes, skin or breathing. Be sure to
wash off any residue as soon as possible
to prevent any potential skin irritation with
soap and water. If you can safely exit
from the vehicle, you should do so imme-
diately.

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
Deployment of the airbags happens in a
fraction of a second, so the airbags must
inflate with considerable force. While the
system is designed to reduce serious inju-
ries, primarily to the head and chest, it
may also cause other, less severe injuries
to the face, chest, arms and hands. These
are usually in the nature of minor burns
or abrasions and swelling, but the force of
a deploying airbag can cause more seri-
ous injuries, especially if an occupant's
hands, arms, chest or head is in close
proximity to the airbag module at the time
of deployment. This is why it is important
for the occupant to: avoid placing any
object or part of the body between the
occupant and the airbag module; sit
straight and well back into the seat; wear
the available seat belt properly; and sit as
far as possible from the airbag module,
while still maintaining control of the ve-
hicle.
Parts of the airbag module (steering wheel
hub, airbag cover and inflator) may be hot
for several minutes after deployment, so
do not touch! The airbags inflate only
once. The windshield may be damaged by
absorbing some of the force of the inflat-
ing airbag.CAUTION
The driver or front passenger who is
too close to the steering wheel or
dashboard during airbag deployment
can be killed or seriously injured.
Toyota strongly recommends that:

The driver sit as far back as pos-
sible from the steering wheel while
still maintaining control of the ve-
hicle.

The front passenger sit as far back
as possible from the dashboard.

All vehicle occupants be properly
restrained using the available seat
belts.
For instructions and precautions con-
cerning the seating position, see
ÐFront seat precautionsº on page
30 in this Section.
Do not sit on the edge of the seat
or lean against the dashboard when
the vehicle is in use, since the
front passenger airbag could inflate
with considerable speed and force.
Anyone who is up against, or very
close to, an airbag when it inflates,
can be killed or seriously injured.
Sit up straight and well back in the
seat, and always use your seat belt
properly.

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)

Toyota strongly recommends that all
infants and children be placed in
the rear seat of the vehicle and be
properly restrained.

Do not allow a child to stand up or
kneel on the front passenger seat,
since the front passenger airbag
could inflate with considerable
speed and force. Otherwise, the
child may be killed or seriously in-
jured.

Do not hold a child on your lap or
in your arms. Use a child restraint
system in the rear seat. For instruc-
tions concerning the installation of
a child restraint system, see Child
restraintº on page 69 in this Sec-
tion.

Do not put anything or any part of
your body on or in front of the
dashboard or steering wheel pad
that houses the front airbag sys-
tem. They might restrict inflation or
cause death or serious injury as
they are projected rearward by the
force of the deploying airbags. Like-
wise, the driver and front passenger
should not hold objects in their
arms or on their knees.

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)

Do not modify or remove any wir-
ing. Do not modify, remove, strike
or open any components such as
the steering wheel pad, steering
wheel, column cover, dashboard
near the front passenger airbag,
front passenger airbag cover, front
passenger airbag or airbag sensor
assembly. Doing so may prevent the
front airbag system from activating
correctly, cause sudden activation
of the system or disable the sys-
tem, which could result in death or
serious injury.
Failure to follow these instructions
can result in death or serious injury.
Consult your Toyota dealer about any
repair and modification.NOTICE
Do not perform any of the following changes without consulting yourToyota dealer. Such changes caninterfere with proper operation of the
SRS front airbag system in somecases.

Installation of electronic devices
such as a mobile two- way radio,cassette tape player or compactdisc player

Modification of the suspension sys-tem

Modification of the front end struc-ture

Attachment of a grille guard (bullbar, kangaroo bar, etc.), snowplow,winches or any other equipment to
the front end

Repairs made on or near the frontfenders, front end structure, con-sole, steering column, steeringwheel or dashboard near the front
passenger airbag
This indicator comes on when the igni-
tion key is turned to the ONº position.
It goes off after about 6 seconds. This
means the SRS front airbags are oper-
ating properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, side and curtain shield airbag sen-
sors, curtain shield airbag sensors, driv-
er 's seat position sensor, driver 's seat belt
buckle switch, seat belt pretensioner as-
semblies, inflators, warning light, intercon-
necting wiring and power sources. (For
details, see Service reminder indicators
and warning buzzersº on page 109 in Sec-
tion 1- 6.)

'05 Rav4_U (L/O 0409)
61
2005 RAV4 from Sep. '04 Prod. (OM42570U)
If any of the following conditions occurs,
this indicates a malfunction of the airbags
or seat belt pretensioners. Contact your
Toyota dealer as soon as possible.

The light does not come on when the
ignition key is turned to the ONº posi-
tion or remains on for more than 6
seconds.

The light comes on while driving.
In the following cases, contact your Toyota
dealer as soon as possible:

The SRS front airbags have been in-
flated.

The front of the vehicle (shaded in the
illustration) was involved in an accident
that was not severe enough to cause
the SRS front airbags to inflate.

The pad section of the steering wheel
or front passenger airbag cover
(shaded in the illustration) is scratched,
cracked, or otherwise damaged.
NOTICE
Do not disconnect the battery cables
before contacting your Toyota dealer.
The SRS (Supplemental Restraint Sys-
tem) side airbags and curtain shield air-
bags are designed to provide further
protection for the driver, front passen-
ger and rear outside passengers in
addition to the primary safety protec-
tion provided by the seat belts.
SRS side airbags and curtain
shield airbags

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
In response to a severe side impact, the
SRS side airbags and curtain shield air-
bags work with the seat belts to help
reduce injury by inflating. The SRS side
airbags help reduce injuries mainly to the
driver 's or front passenger 's chest and the
SRS curtain shield airbags help reduce
injuries mainly to the driver's, front pas-
senger 's or rear outside passenger 's head.
The SRS side airbag and curtain shield
airbag on the passenger side are activated
even with no passenger in the front seat
or rear outside seat.
The SRS curtain shield airbags may acti-
vate even when the side airbags are not
activated.
Always wear your seat belt properly.CAUTION

The SRS side airbag and curtain
shield airbag system is designed
only as a supplement to the prima-
ry protection of the driver, front
passenger and rear outside passen-
ger seat belt systems. To ensure
maximum protection in an accident,
the driver and all passengers in the
vehicle must wear their seat belts
properly. Wearing a seat belt prop-
erly during an accident reduces the
chances of death or serious injury
or being thrown out of the vehicle.
For instructions and precautions
concerning the seat belt system,
see Seat beltsº on page 44 in this
Section.

Do not allow anyone to lean his/her
head or any part of his/her body
against the door or the area of the
seat, pillar, rear pillar or roof side
rail from which the SRS side airbag
and curtain shield airbag deploy
even if he/she is a child seated in
the child restraint system. It is dan-
gerous if the SRS side airbag and
curtain shield airbag inflate, and the
impact of the deploying airbag
could cause death or serious injury
to the occupant.