TOYOTA SEQUOIA 2001 Service Repair Manual

± DIAGNOSTICSENGINE
DI±187
381 Author: Date:
2005 SEQUOIA (RM1146U)
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever these
DTCs are not presentSee page DI±18
Battery voltage8 V±
Throttle position learningCompleted
VVT systemNormal operate by scan±tool
Engine RPM400 to 5,700rpm
All of the following conditions are met:Condition 1 and 2
1. Engine coolant temperature±10C (14F)±
2. Either of the following conditions is met:Condition (a) or (b)
(a) Engine coolant temperature at engine
start±7C (19F)±
(b) Engine coolant temperature20C (68F)±
Fuel±cutOFF
Emission±related±misfire:
First 1,000 revolutions after engine start,
or check modeCrankshaft 1,000 revolutions
Except aboveCrankshaft 1,000 revolutions x 4
Catalyst±damage±misfire (MIL blinks):
All of the following conditions 1, 2 and 3
are metCrankshaft 200 revolutions
1. Driving cycle1st
2. Check modeOFF
3. Engine RPM±2,800 rpm
Except aboveCrankshaft 200 revolutions x 3
TYPICAL MALFUNCTION THRESHOLDS
Detection CriteriaThreshold
Emission±related±misfire:
Misfire rate:1.2 % or more
Catalyst±damage±misfire (MIL blinks):
Number of misfire per 200 revolutions93 or more
(varies with intake air amount and RPM)
Multiple cylinders misfireDetected
MONITOR RESULT
Refer to page DI±26 for detailed information.
The test value and test limit information are described as shown in the following table. Check the monitor
result and test values after performing the monitor drive pattern (refer to ºConfirmation Monitorº).

MID (Monitor Identification Data) is assigned to each emissions±related component.

TID (Test Identification Data) is assigned to each test value.

Scaling is used to calculate the test value indicated on generic OBD ll scan tools.

DI±188
± DIAGNOSTICSENGINE
382 Author: Date:
2005 SEQUOIA (RM1146U)
Misfire monitor ± All cylinders
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A1$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A1$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 1
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A2$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A2$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 2
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A3$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A3$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 3
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A4$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A4$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 4
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A5$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A5$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 5
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A6$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A6$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 6
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A7$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A7$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535

± DIAGNOSTICSENGINE
DI±189
383 Author: Date:
2005 SEQUOIA (RM1146U)
Misfire monitor ± Cylinder 7
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A8$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A8$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535
Misfire monitor ± Cylinder 8
MIDTIDScalingDescription of Test ValueMinimum Test LimitMaximum Test Limit
$A9$0BMultiply by 1
(time)Exponential Weighted Moving Average
misfire counts for last 10 driving cycles
± total
065535
$A9$0CMultiply by 1
(time)Misfire counts for last and current driv-
ing cycles ± total065535

A15466A19380
Battery I18
Ignition SW
1
#80 #60 #40#20
#70#50ECM
#30 #10
6
2
I10 Injector No.2
I12 Injector No.4
I13 Injector No.5
I14 Injector No.6
I15 Injector No.7
I16 Injector No.8
7
1
2
12
1
2 1
2
1
2
2
2
2 3 2
5
7 4
I9 Injector No.1
1C
2D1
B
F10
Fusible Link BlockIGN2
Engine Room J/B
54
B2C1 1C
1J 1D 2
3
W±R6
AM2Instrument Panel J/B
W±R3
B±R
1
1
1
I11 Injector No.3
IG413
E8 E6
E6
E8 E6 E6
E6 E6
R±W B±R
B±R
B±R
B±R
B±R
B±R
B±RY R±B
L±R W
L G R
B±R B±R B±R
5
IG2
AM2
B±R
B±R
B±R
B±R
B±R
DI±190
± DIAGNOSTICSENGINE
384 Author: Date:
2005 SEQUOIA (RM1146U)
WIRING DIAGRAM
Refer to DTC P0351 on page DI±221 for the wiring diagram of the ignition system.
CONFIRMATION DRIVING PATTERN
(a) Connect the hand±held tester to the DLC3.
(b) Record DTC and the freeze frame data.
(c) Use the hand±held tester to set the check mode (See page DI±44).
(d) Read the value on the misfire counter for each cylinder when idling. If the value is displayed on the
misfire counter, skip the following procedure of confirmation driving.
(e) Drive the vehicle several times with the engine speed, load and surrounding range shown as ENGINE
SPD, CALC LOAD in the freeze frame data or MISFIRE RPM, MISFIRE LOAD in the DATA LIST.
If you have no hand±held tester, turn the ignition switch OFF after the symptom is simulated once. Then re-
peat the simulation process again.

± DIAGNOSTICSENGINE
DI±191
385 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
In order to memorize the DTC of misfire, it is necessary to drive around MISFIRE RPM, MISFIRE LOAD in
the DATA LIST for the following period of time. Take care not to turn the ignition switch OFF. Turning the
ignition switch OFF switches the diagnosis system from check mode to normal mode, and all DTCs, etc.,
are erased.
Engine SpeedTime
Idling3 minutes 30 seconds or more
1,000 rpm3 minutes or more
2,000 rpm1 minute 30 seconds or more
3,000 rpm1 minute or more
(f) Check if there is misfire, and the DTC and the freeze frame data. Record the DTC's, freeze frame data
and misfire counter data.
(g) Turn the ignition switch OFF and wait for at least 5 seconds.
INSPECTION PROCEDURE
HINT:

If DTCs besides misfire DTCs are memorized simultaneously, troubleshoot the non±misfire DTCs first.

If the misfire does not occur when the vehicle is brought to the workshop, the misfire can be confirmed
by reproducing the condition of the freeze frame data. Also, after finishing the repair, confirm that there
is no misfire (See confirmation driving pattern).

On 6 or 8 cylinder engines, misfiring cylinder identification is disabled at high engine speed and only
a general misfire fault code P0300 is stored instead of a cylinder specific misfire fault code (P0301 to
P0308).
If the misfire starts in a high engine speed area or the misfire occurs only in a high engine speed area,
only code P0300 may be stored.
When only a general misfire fault code like P0300 is stored:

Erase the general misfire fault code using the hand±held tester

Start the engine and drive the confirmation patten.

Read the value of the misfire ratio for each cylinder. Or read the DTC.

Repair the cylinder that has a high misfire ratio. Or repair the cylinder indicated by the DTC.

After finishing repairs, drive the confirmation pattern again and confirm that no misfire occurs.

When either of SHORT FT #1, LONG FT #1, SHORT FT #2 or LONG FT #2 in the freeze frame data
is over the range of ±20 %, there is a possibility that the air±fuel ratio is becoming RICH (±20 % or
less) or LEAN (+20 % or more).

When COOLANT TEMP in the freeze frame data is less than 80°C (176°F), there is a possibility of
misfire only during engine warm±up.

If the misfire cannot be reproduced, the following reasons may apply: 1) the vehicle has low fuel, 2)
improper fuel is being used, or 3) the ignition plug is contaminated.

Be sure to check the value on the misfire counter after the repair.

DI±192
± DIAGNOSTICSENGINE
386 Author: Date:
2005 SEQUOIA (RM1146U)
1 Are there any other codes (besides DTC P0300, P0301, P0302, P0303, P0304
P0305, P0306, P0307 or P0308) being output?
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the hand±held tester main switch ON.
(c) When using hand±held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II / DTC
INFO / CURRENT CODES.
CHECK:
Read the DTCs using hand±held tester.
RESULT:
Display (DTC Output)Proceed to
ºP0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307 and/or
P0308ºA
ºP0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307 or
P0308º and other DTCsB
HINT:
If any other codes besides ºP0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307 or P0308º are
output, perform the troubleshooting for those DTCs.
B Go to relevant DTC chart (See page DI±58).
A
2 Check wire harness, connector and vacuum hose in engine room.
CHECK:
(a) Check the connection conditions of the wire harness and connector.
(b) Check for the disconnection, piping and brake of the vacuum hose.
NG Repair or replace, then confirm that there is no
misfire (See confirmation driving pattern).
OK

± DIAGNOSTICSENGINE
DI±193
387 Author: Date:
2005 SEQUOIA (RM1146U)
3 Check connection of PCV piping.
OK:
PCV hose is connected correctly and is not damaged.
NG Repair or replace PCV piping.
OK
4 Connect hand±held tester, and read the number of misfire.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the hand±held tester main switch ON.
(c) Start the engine.
(d) When using hand±held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II / DATA
LIST / ALL / CYL#1 to CYL#8.
CHECK:
Read the number of misfire on the hand±held tester.
HINT:
When a misfire is not reproduced, be sure to branch below based on the stored DTC.
RESULT:
High Misfire Rate CylinderProceed to
1 or 2 cylindersA
More than 3 cylindersB
B Go to step 15.
A

A19885
0.8 mm
(0.031 in.)
DI±194
± DIAGNOSTICSENGINE
388 Author: Date:
2005 SEQUOIA (RM1146U)
5 Check spark plug and spark of misfiring cylinder.
PREPARATION:
(a) Remove the ignition coil assembly.
(b) Remove the spark plug.
CHECK:
(a) Check the electrode for carbon deposits.
(b) Check the spark plug type (See page IG±1).
(c) Check electrode gap.
OK:
No large carbon deposit present.
Not wet with gasoline or oil.
Electrode gap: 0.8 mm (0.031 in.)
NOTICE:
If adjusting the gap of a new spark plug, bend only ºthe
base / groundº electrode. Do not touch the tip. Never at-
tempt to adjust the gap of a used plug.
PREPARATION:
(a) Install the spark plug to the ignition coil assembly.
(b) Disconnect the injector connector.
(c) Ground spark plug.
CHECK:
Check if spark occurs while engine is being cracked.
CAUTION:
Always disconnect each injector connector.
NOTICE:
Do not crank the engine for more than 2 seconds.
OK:
Spark occurs across electrode gap.
OK Go to step 8.
NG

A19431A19884
± DIAGNOSTICSENGINE
DI±195
389 Author: Date:
2005 SEQUOIA (RM1146U)
6 Change normal spark plug and check spark of misfiring cylinder.
PREPARATION:
(a) Change to the normal spark plug.
(1) Remove the spark plug that may be faulty from the
ignition coil assembly.
(2) Install another spark plug to the ignition coil assem-
bly.
(b) Disconnect the injector connector.
(c) Ground the spark plug.
CHECK:
Check if spark occurs while the engine is being cranked.
CAUTION:
Always disconnect each injector connector.
NOTICE:
Do not crank the engine for more than 2 seconds.
OK:
Spark jumps across electrode gap.
OK Replace spark plug.
NG

A21025
Wire Harness Side:
I1
I2
I3I4
I5I6
I7I8
Ignition Coil Connector
B17412
E8
IGF2
IGF1
ECM Connector DI±196
± DIAGNOSTICSENGINE
390 Author: Date:
2005 SEQUOIA (RM1146U)
7 Check for open and short in harness and connector between ignition coil and
ECM.
Check the harness and connector between the ignition coil
and the ECM (IGF terminal) connectors:
PREPARATION:
(a) Disconnect the I1, I2, I3, I4, I5, I6, I7 or I8 ignition coil con-
nector.
(b) Disconnect the E8 ECM connector.
CHECK:
Check the resistance between the wire harness side connec-
tors.
OK:
Standard:
Tester ConnectionSpecified Condition
Ignition coil (I1±2) ± IGF1 (E8±24)Below 1 W
Ignition coil (I2±2) ± IGF2 (E8±25)Below 1 W
Ignition coil (I3±2) ± IGF1 (E8±24)Below 1 W
Ignition coil (I4±2) ± IGF2 (E8±25)Below 1 W
Ignition coil (I5±2) ± IGF1 (E8±24)Below 1 W
Ignition coil (I6±2) ± IGF2 (E8±25)Below 1 W
Ignition coil (I7±2) ± IGF1 (E8±24)Below 1 W
Ignition coil (I8±2) ± IGF2 (E8±25)Below 1 W
Ignition coil (I1±2) or IGF1 (E8±24) ±
Body ground10 kW or higher
Ignition coil (I2±2) or IGF2 (E8±25) ±
Body ground10 kW or higher
Ignition coil (I3±2) or IGF1 (E8±24) ±
Body ground10 kW or higher
Ignition coil (I4±2) or IGF2 (E8±25) ±
Body ground10 kW or higher
Ignition coil (I5±2) or IGF1 (E8±24) ±
Body ground10 kW or higher
Ignition coil (I6±2) or IGF2 (E8±25) ±
Body ground10 kW or higher
Ignition coil (I7±2) or IGF1 (E8±24) ±
Body ground10 kW or higher
Ignition coil (I8±2) or IGF2 (E8±25) ±
Body ground10 kW or higher