TOYOTA SUPRA 1997 Service Repair Manual

BO0Q8-01
- BODYSRS AIRBAG
BO-3
2083 Author
: Date
:
1997 SUPRA (RM502U)
SRS AIRBAG
PRECAUTION
The TOYOTA SUPRA is equipped with an SRS (Supplemental Restraint System) such as the driver
airbag and front passenger airbag. Failure to carry out service operation in the correct sequence
could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious acci-
dent. Before servicing (including removal or installation of parts, inspection or replacement), be sure
to read the precautionary notices in the RS section.

BO0Q9-01
N19400
Front Fender Liner RH
Front Fender
Splash Shield RHEngine Upper Cover No.2
X12Front Fender liner LH
X12
Front Fender
Splash Shield LH Air Cleaner Cap X16
X6
Reinforcement
Hood to Front End
Panel Seal
Upper Center Retainer
Energy AbsorberHeadlightX6
Emblem
Lower Center Retainer
Side Marker
Light
Front Spoiler
Side Retainer RH Lower Radiator GrilleLower Center
No.2 Retainer
Side Marker Light
Front Spoiler
Retainer Upper No.3
Front License Plate
Mounting Bracket
Front Turn Signal and Parking LightFront Spoiler
Retainer Upper
RH
Front Spoiler
Retainer Lower No.1Front Spoiler
Side Retainer LH
Front Spoiler Cover
Front Spoiler
Retainer Upper LH
5.9 (60, 52 in.´lbf)
5.9 (60, 52 in.´lbf)N´m (kgf´cm, ft´lbf)
: Specified torque BO-4
- BODYFRONT BUMPER
2084 Author
: Date
:
1997 SUPRA (RM502U)
FRONT BUMPER
COMPONENTS

BO0QA-01
N11813
Spare Wheel Cover
Deck Trim Side Board RH
Quarter Wheel House
Inner Cover RH
Quarter Wheel House Inner
Cover LHSport Roof:
Stay Support CoverRemovable
Roof Stay
Lower Back Service
Hole Cover
Deck Trim Rear Cover
Deck Trim Rear Cover
Deck Trim Side Board LH
ReinforcementLicense Plate Light
Rear Combination Light
End Retainer RH
Rear Bumper Cover
End Retainer No.2
End Retainer LH Energy Absorber
42 (430, 31)
5.9 (60, 52 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYREAR BUMPER
BO-5
2085 Author
: Date
:
1997 SUPRA (RM502U)
REAR BUMPER
COMPONENTS

N03433
Centering BoltStandard Bolt
BO0QB-01
N08530
N08531
N08532
BO-6
- BODYHOOD
2086 Author
: Date
:
1997 SUPRA (RM502U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the standard bolt for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
Torque: 13 N´m (130 kgf´cm, 9.4 ft´lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTIONS
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
Adjust the lock by loosening bolts.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)

BO0QC-01
N19534
Outside Handle
Door Lock CylinderDoor Glass
Belt Moulding
Outer Rear View Mirror
Door Hinge
Door Check Door Window Upper Stop
Door Lock
Door Hinge
Weatherstrip
Glass Guide
Service Hole Cover Inside Panel
Frame
Window Regulator
Armrest Bracket
Setting Nut
Window Guide
Lower PlateInside Handle
Plate
Trim BoardInside Handle
Speaker
Power Window Switch
(Passenger's) Inside Handle Bezel
Power Window Master Switch

Precoated part
7.4 (76, 67 in.´lbf)
11 (115, 8.3)
52 (530, 38)
25 (260, 19)
5.0 (51, 44 in.´lbf)
5.4 (55, 48 in.´lbf)7.4 (76, 67 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque
- BODYFRONT DOOR
BO-7
2087 Author
: Date
:
1997 SUPRA (RM502U)
FRONT DOOR
COMPONENTS

BO0QD-01
N08444
Vehicle
Outside Inside
N08445
N19391
: 6 Clips
N08456
Snap Snap
Setting NutLower Plate BO-8
- BODYFRONT DOOR
2088 Author
: Date
:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
Remove the screw, then pull the inside handle bezel.
2. REMOVE TRIM BOARD
3. REMOVE THESE PARTS:
(a) Power window master switch
(b) Speaker
(c) Inside handle
(d) Inside handle plate
(e) Armrest bracket
(f) Service hole cover
(g) Weatherstrip
(h) Inside panel frame
(i) Door glass
Torque: 7.4 N´m (76 kgf´cm, 67 in.´lbf)
4. REMOVE DOOR BELT MOULDING
(a) Remove the clip.
(b) Using a screwdriver, remove the door belt moulding as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
5. REMOVE WINDOW GUIDE LOWER PLATE
(a) Remove the bolt of the lower plate and connector.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Unlock the snap by pulling the lower plate.
(c) Remove the snap and lower plate from the stud bolt of the
lower bracket.
(d) Remove the setting nut from the lower bracket.

N19389
N19532
0 - 1.0 mm
(0 - 0.04 mm)
N19388
- BODYFRONT DOOR
BO-9
2089 Author
: Date
:
1997 SUPRA (RM502U)
6. REMOVE WINDOW REGULATOR
(a) Disconnect the connector.
(b) Remove the bolt, 2 nuts and window regulator.
Torque: 7.4 N´m (76 kgf´cm, 67 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the glass guide and rollers of the window
regulator.
7. REMOVE DOOR LOCK
(a) Disconnect the connector and clamp.
(b) Disconnect the link from the outside handle.
HINT:
At the time of reassembly, please refer to the following item.
After connecting the link, check that the clearance is within the
specification as shown in the illustration.
(c) Remove the 3 screws.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No.08833-00070, THREE BOND 1324 or equiva-
lent.
(d) Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
8. REMOVE THESE PARTS:
(a) Outside handle
(b) Door lock cylinder
(c) Outer rear view mirror

BO0QE-01
N16816
SST
N16815
SST
N08443
N11799
BO-10
- BODYFRONT DOOR
2090 Author
: Date
:
1997 SUPRA (RM502U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812-00020
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Using SST, adjust the door by loosening the door side hinge
bolts.
SST 09812-00010
HINT:
Substitute the standard bolt for the centering bolt.
(See page BO-6)
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Using a screwdriver, remove the striker cover.
(c) Using a torx wrench, loosen the striker mounting screws.
(d) Using a brass bar and hammer, tap the striker to adjust it.
CAUTION:
Do not tap the striker too hard.

Z13646
A-A (Normal Roof)
A-A (Sport Roof) 6.9 ± 2
(0.272 ± 0.08)
A
B A
B
7 ± 2
(0.276 ± 0.08) 6.9 ± 2
(0.272 ± 0.08) 7 ± 2
(0.276 ± 0.08)
mm (in.) B-B
4.1 (0.161)9.1 ± 1.5
(0.358 ± 0.06)
- BODYFRONT DOOR
BO-1 1
2091 Author
: Date
:
1997 SUPRA (RM502U)
4. CHECK FRONT DOOR GLASS
Check the following items. If the conditions are not met, readjust
the glass.
(1) When you close the door with the glass fully closed,
the A-A, B-B sections are in the same condition as
shown in the illustration below.
(2) When you push the glass firmly from inside, the
glass stops at the roof drip moulding and does not
move.
(3) When you close the door with the glass fully closed,
the glass is not caught in the outside lip of the
weatherstrip and does not touch to the roof drip
moulding.
(4) With the door closed, the glass moves smoothly.
(5) The upper edge of the glass cannot be seen from
outside of the vehicle (edge touching roof side rail
weatherstrip).
(6) While the glass is being raised, the glass and roof
side rail weatherstrip are parallel, and the front and
rear door window upper stops touch at the same
time.

N08480
Door Window
Upper StopDoor Window
Upper Stop
Carrier Plate
Guide Lower Bracket
Lower Plate
N08475
Setting NutSnap
Lower Plate
N08477
N08845
BO-12
- BODYFRONT DOOR
2092 Author
: Date
:
1997 SUPRA (RM502U)
5. ADJUST FRONT DOOR GLASS

Upper side of glass - in/out
(1) Remove the lower plate bolt.
(2) Pull the lower plate so that the snap is unlocked.
(3) Remove the snap and lower plate.
(4) Adjust the glass by turning the setting nut.
(5) Reinstall the lower plate, snap and bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)

Position (forward/rearward) the glass and attitude of
glass
Loosen the 3 bolts of the carrier plate and adjust.
Torque: 7.4 N´m (76 kgf´cm, 67 in.´lbf)

Position (vertical) the glass and attitude of glass
(when glass fully closed)
Adjust the door window upper stop.
Torque: 11 N´m (115 kgf´cm, 8.3 ft´lbf)