TOYOTA SUPRA 1997 Service Repair Manual

BO0R5-01
N08518
Level
RH
Center
LH
RH/LH SideCenter
- BODYSPORT ROOF
BO-45
2125 Author
: Date
:
1997 SUPRA (RM502U)
SPORT ROOF
ON-VEHICLE INSPECTION
INSPECT REMOVABLE ROOF PANEL ALIGNMENT
(a) With the removable roof installed, check for water leak-
age.
(b) Check for a difference in clearance and level between the
removable roof panel and roof panel.
Clearance:
Front side: 6.0±1.5 mm (0.236±0.06 in.)
Rear side: 6.0±1.5 mm (0.236±0.06 in.)
Level: (Rear side)
RH/LH side: +1.5 ~ -2.0 mm (+ 0.06 ~-0.08 in.)
Center: +1.0 ~ -2.0 mm (+0.04 ~ -0.08 in.)
Zero level : upper surface of roof panel

BO0R6-01
N19394

Removable Roof Moulding RH

Roof Side Rail Weatherstrip RH
Removable Roof PanelShim
Bracket No.2 RH
Bracket No.2 LHShim
Roof Headlining
Removable Roof Lock

Roof Side Rail Weatherstrip LH

Removable Roof Moulding LH

Non-reusable part BO-46
- BODYSPORT ROOF
2126 Author
: Date
:
1997 SUPRA (RM502U)
COMPONENTS

BO0R7-01
- BODYSPORT ROOF
BO-47
2127 Author
: Date
:
1997 SUPRA (RM502U)
DISASSEMBLY
REMOVE THESE PARTS:
(a) Roof side rail weatherstrip
(b) Removable roof moulding
(c) Roof headlining
(d) Removable roof lock
(e) Bracket No.2

BO0R8-01
BO1839
BO1843
Shim BO-48
- BODYSPORT ROOF
2128 Author
: Date
:
1997 SUPRA (RM502U)
ADJUSTMENT
1. REMOVE ROOF HEADLINING
(a) Removable roof headlining - for clearance adjustment.
(b) Rear roof headlining - for level adjustment.
2. ADJUST CLEARANCE
Adjust the removable roof bracket by loosening the removable
roof bracket bolts.
If the clearance is not within the specification, repair the body
panel.
3. ADJUST LEVEL
Select the shim that makes the difference between the rear side
of removable roof panel and rear roof panel a minimum.
Shim thickness:
1.0 mm (0.039 in.)
2.0 mm (0.079 in.)
4. INSTALL ROOF HEADLINING
Installation is in the reverse order to removal.

BO0R9-01
N09281Seal Packing
N11800Butyl Tape
- BODYSPORT ROOF
BO-49
2129 Author
: Date
:
1997 SUPRA (RM502U)
REASSEMBLY
1. INSTALL THESE PARTS:
(a) Bracket No.2
(b) Removable roof lock
(c) Roof headlining
(d) Removable roof moulding
2. APPLY SEAL PACKING
Apply seal packing on the removable roof moulding as shown
in the illustration.
L: 4 mm (0.16 in.)
Part No. 08826-00080 or equivalent
3. INSTALL ROOF SIDE RAIL WEATHERSTRIP

BO0RA-01
H01986
Steering Column Cover
Combination Switch
No.2 Cover
No.3 Cover
Steering Wheel
Heater to Register No.2 DuctSteering Wheel Pad
Front Pillar Garnish RH
Assist Grip Finish Lower
LH Panel
Finish PanelFront Door Scuff
Inside Plate RH
Foot RestParking Brake Lever
Ash Receptacle Box
Console Upper Panel
Front Door Scuff
Inside Plate LH
Parking Brake
Hole CoverConsole Box
Console Box Mounting No.4 Bracket
GG
C
C
JI
I
I
II BO-50
- BODYINSTRUMENT PANEL
2130 Author
: Date
:
1997 SUPRA (RM502U)
INSTRUMENT PANEL
COMPONENTS

N19395
Instrument Panel Side No.3 Bracket
Instrument Panel
Reinforcement
AAAA
A N
LL
LLL A
Instrument Panel No.1 Brace
Steering
ColumnFinish Panel Mounting
No.5 Bracket
Instrument Panel Lower Mounting
No.1 Bracket
Instrument Panel
Side Defroster
No.2 Nozzle
Front Passenger
Assembly M
D
FF
FF
F
F
Instrument Panel Mounting
No.1 Bracket Instrument Panel
Lower Mounting
No.1 Bracket
Glove Box LampB
E B
E
Glove Compartment
Door Finish Plate
Instrument Panel
Box Finish Panel Mounting
No.4 Bracket Finish Panel
Mounting
No.3 BracketD
J
CJ
CD
Cluster Finish Panel
JJJJJ
Combination
Meter
Audio Receiver
Assembly
Cluster Finish
Center Panel
Cluster Finish Panel LHComputer Cover
Cluster Finish Panel RH
Key Cylinder Lamp H
J HH
H JF
25 (260, 19)
N´m (kgf´cm, ft´lbf): Specified torque
- BODYINSTRUMENT PANEL
BO-51
2131 Author
: Date
:
1997 SUPRA (RM502U)

N11812
No.1 Pin
Defroster Nozzle No.1 Garnish
Defroster Nozzle
Defroster Lower Nozzle
Heater to Register No.3 Duct
Instrument Panel Wire Harness KKKKKK
K
Solar Sensor
Room Temperature Sensor
Heater to Register No.4 DuctJ
Tweeter Speaker RH K
K
K
K
K
KK Tweeter Speaker LH
Side Defroster
No.1 Nozzle
Heater to Register
No.1 DuctNo.3 Register
Instrument Panel
Heater to Register No.5 Duct
No.4 Register
Theft Deterrent and
Door Lock ECU
PPS ECU K BO-52
- BODYINSTRUMENT PANEL
2132 Author
: Date
:
1997 SUPRA (RM502U)

V05739
Shape Size
ShapeSize
Shape
Sizemm (in.)
A
D
BC
EF
GHI
JKL
MN
ù = 8
(0.31)
L = 20
(0.79)ù = 8
(0.31)
L = 18
(0.71)ù = 6
(0.24)
L = 25
(0.98)
ù = 6
(0.24)
L = 23
(0.91)ù = 6
(0.24)
L = 22
(0.87)ù = 6
(0.24)
L = 20
(0.79)
ù = 6
(0.24)
L = 16
(0.63)ù = 5
(0.20)
L = 12
(0.47)ù = 5
(0.20)
L = 18
(0.71)
ù = 5.22
(0.2055)
L = 16
(0.63)ù = 5
(0.20)
L = 14
(0.55)ù = 8
(0.31)
ù = 6
(0.24)ù = 8
(0.31)
L = 25
(0.98)
- BODYINSTRUMENT PANEL
BO-53
2133 Author
: Date
:
1997 SUPRA (RM502U)

BO0RB-01
N08458
: 5 Clips
N087123 Clips
N117963 Clips
N08460
BO-54
- BODYINSTRUMENT PANEL
2134 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE STEERING WHEEL
(See page SR-1 1)
CAUTION:

When storing the wheel pad, keep the upper surface
of the pad facing upward.

Never disassemble the steering wheel pad.
2. REMOVE THESE PARTS:
HINT:
Tape a screwdriver tip before use.
(a) Front pillar garnishes
(b) Assist grip
(c) Foot rest
(d) Front door scuff inside plates
(e) Steering column cover
(f) Console upper panel
(g) Parking brake hole cover
(h) Console box
(i) Finish panel
(j) Finish lower LH panel
(k) Cluster finish panel