TOYOTA SUPRA 1997 Service Repair Manual

BO0QG-01
N19401
Back Door
Damper StayCenter Stop Light
Tonneau Cover Retractor
Back Door
Trim Board
Lock Striker
Lock Cylinder
Back Door Lock
Sport Roof:
Removable
Roof HolderHolder Garnish
Stay Support Cover
Removable Roof Stay
Lower Back Service Hole Cover Rear Seatback
Roof Side Inner Garnish
Front Seat
Outer Belt
Rear Seat Cushion
Tonneau Cover
Luggage Compartment Mat
Spare Wheel Cover
Deck Trim Rear Cover Deck Trim Side Board
Quarter Wheel House
Inner Cover
Rear Seat Outer Belt Speaker Grille Rear Quarter
Trim Board

Precoated part
7.8 (80, 69 in.´lbf)
13 (130, 9.4)
19 (195, 14)
5.9 (60, 52 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque
43 (440, 32)
43 (440, 32)
BO-14
- BODYBACK DOOR
2094 Author
: Date
:
1997 SUPRA (RM502U)
BACK DOOR
COMPONENTS

BO0QH-01
N08890
- BODYBACK DOOR
BO-15
2095 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE BACK DOOR TRIM BOARD
2. REMOVE LOCK STRIKER
Torque: 13 N´m (130 kgf´cm, 9.4 ft´lbf)

BO0QI-01
N08508
100 mm (3.94 in.)
Hole Here
N08509
Adhesive BO-16
- BODYBACK DOOR
2096 Author
: Date
:
1997 SUPRA (RM502U)
REPLACEMENT
1. REMOVE ROOF SIDE INNER GARNISH
(See page BO-14)
2. REMOVE DAMPER STAY
NOTICE:
When handling the damper.

Do not disassemble the damper because the cylinder
is filled with pressurized gas.

If the damper is to be replaced, drill a 2.0 - 3.0 mm
(0.079 - 0.118 in.) hole in the area shown in the il-
lustration to completely release the high-pressure
gas before disposing of it.

When drilling, chips may fly out so work carefully.

The gas is colorless, odorless and non-toxic.

When working, handle the damper carefully. Never
score or scratch the exposed part of the piston rod,
and never allow paint or oil to get on it.

Do not turn the piston rod and cylinder with the damp-
er fully extended.
3. INSTALL DAMPER STAY
Apply adhesive to the bolts before tightening.
Part No.08833-00070, THREE BOND 1324 or equiva-
lent.
Torque:
Bolt: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
Nut: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
4. INSTALL ROOF SIDE INNER GARNISH
(See page BO-14)

BO0QJ-01
N08507: 13 Clips
N08992
Centering Nut
Standard Nut
N08511
Vertical Direction
Horizontal Direction
N08512
- BODYBACK DOOR
BO-17
2097 Author
: Date
:
1997 SUPRA (RM502U)
ADJUSTMENT
1. ADJUST DOOR IN HORIZONTAL DIRECTION
(a) Remove the back door trim board.
(b) Remove the roof headlining.
(See page BO-60)
(c) Adjust the door by loosening the body side hinge nuts.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
HINT:
Since the centering nut is used as the back door hinge nut, the
back door cannot be adjusted with it on. Substitute the standard
nut for the centering nut.
(d) Reinstall the removed parts in the reverse order to their
removal.
2. ADJUST DOOR IN VERTICAL DIRECTION
Adjust the door by loosening the back door side hinge bolts.
Torque: 13 N´m (130 kgf´cm, 9.4 ft´lbf)
HINT:
Substitute the standard bolt for the centering bolt.
(See page BO-6)
3. ADJUST DOOR LOCK
(a) Remove the clips and deck trim rear cover.
(b) Loosen the lock mounting bolts to adjust.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(c) Using a brass bar and hammer, tap the lock to adjust it.
CAUTION:
Do not tap the lock too hard.
(See page BO-10)
(d) Install the deck trim rear cover.

BO0QL-01
H01888
Wiper Arm and Blade
Front Fender to Cowl
Side Seal
Wiper Motor
Wiper LinkHood to Cowl Top SealCowl Top Ventilator LouverFront Fender to Cowl
Side Seal
22 (225, 16)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYFRONT WIPER AND WASHER
BO-19
2099 Author
: Date
:
1997 SUPRA (RM502U)
FRONT WIPER AND WASHER
COMPONENTS

BO0QM-01
BO-20
- BODYFRONT WIPER AND WASHER
2100 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
REMOVE THESE PARTS:
(a) Wiper arms and blades
(b) Cowl top ventilator louver
REMOVE FRONT WIPER MOTOR
(a) Disconnect the connector, then unfasten the 3 bolts.
(b) Remove the wiper motor with the link.

BO0QN-01
N08468
AA
BB
C
C
D
BE3367
2 - 2.5 mm
(0.079 - 0.098 in.)
0.7 - 0.75 mm
(0.028 - 0.030 in.)
- BODYFRONT WIPER AND WASHER
BO-21
2101 Author
: Date
:
1997 SUPRA (RM502U)
ADJUSTMENT
1. INSPECT FRONT WASHER NOZZLE
(a) While operating the washer, check that both the point
where the washer fluid from the upper nozzles hits the
windshield, and the up surge area, are within the range
indicated by the hatched line.
ºAº: Approx. 275 mm (10.8 in.)
ºBº: Approx. 150 mm (5.9 in.)
ºCº: Approx. 50 mm (2.0 in.)
ºDº: Within 100 mm (3.9 in.)
(b) Ensure that the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the
area of the glass which is wiped by the wiper blades).
2. ADJUST FRONT WASHER NOZZLE
Using a tool like that shown in the illustration, change the direc-
tion of the nozzle hole to adjust the point where washer fluid
strikes the windshield.

BO0QO-01
N08467
Passenger Side
Driver Side
A
B
BO-22
- BODYFRONT WIPER AND WASHER
2102 Author
: Date
:
1997 SUPRA (RM502U)
INSTALLATION
1. INSTALL THESE PARTS:
(a) Wiper motor with link
(b) Cowl top ventilator louver
2. INSTALL WIPER ARM AND BLADE
(a) Install the wiper arms and operate the wipers once and
turn the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the
positions as shown in the illustration.
ºAº: Approx. 32.4 mm (1.28 in.)
ºBº: Approx. 33.7 mm (1.33 in.)
(c) Torque the nuts.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)

BO0QP-01
H01889
Wiper Arm and Blade
Wiper Motor
Back Door Trim Board
11 (110, 8.0)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYREAR WIPER AND WASHER
BO-23
2103 Author
: Date
:
1997 SUPRA (RM502U)
REAR WIPER AND WASHER
COMPONENTS

BO0QQ-01
N08507: 13 Clips BO-24
- BODYREAR WIPER AND WASHER
2104 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE WIPER ARM AND BLADE
2. REMOVE BACK DOOR TRIM BOARD
3. REMOVE WIPER MOTOR ASSEMBLY
(a) Disconnect the connector, then unfasten the 3 bolts.
(b) Remove the motor.