TOYOTA SUPRA 1997 Service Repair Manual
Manufacturer: TOYOTA, Model Year: 1997, Model line: SUPRA, Model: TOYOTA SUPRA 1997Pages: 1807, PDF Size: 39.36 MB
Page 291 of 1807
BO2821
N08495
BO3986
N08496
Adhesive
- BODYWINDSHIELD
BO-35
2115 Author: Date:
1997 SUPRA (RM502U)
10. INSTALL GLASS
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
HINT:
Confirm that the dam is attached to the body panel as shown
in the illustration.
(c) Use a scraper to remove any excess or protruding adhe-
sive.
(d) Hold the windshield glass in place securely with a protec-
tive tape or equivalent until the adhesive hardened.
NOTICE:
Take care not to drive the vehicle during the time described
in the chart below.
TemperatureMinimum time prior to drive the vehicle
35 °C (95 °F)1..5 hour
20 °C (68 °F)5 hour
5 °C (41 °F)24 hour
11. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Coat the glass with adhesive at the moulding installation area.
Part No. 08833-00030
Page 292 of 1807
N08452
BO-36
- BODYWINDSHIELD
2116 Author: Date:
1997 SUPRA (RM502U)
12. INSTALL WINDSHIELD MOULDING
Place the moulding onto the body and tap it by hand.
13. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leak with auto glass sealer.
Part No. 08833-00030 or equivalent
14. INSTALL THESE PARTS:
(a) Cowl top ventilator louver
(b) Wiper arms and blades
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
(c) Front pillar garnishes
(d) Assist grip
(e) Sun visors and holders
(f) Inner rear view mirror
Page 293 of 1807
BO0R2-01
N19533
Tonneau Cover
Deck Trim Rear Cover
Coat Hook
Roof Side Inner Garnish
Tonneau Cover Clamp
Quarter Wheel House
Inner Cover
Deck Trim Side Board
Rear Seat
Outer Belt
Quarter Window
Glass
Roof Side Rail Weatherstrip
Retainer
Roof Side Rail Weatherstrip Speaker Grille Front Seat
Outer Belt
Deck Trim Side Service Hole Cover
Front Door Scuff
Inside Plate
Outside Garnish Seal Rear Seatback
5X
Sport Roof:Lower Back Service
Hole Cover
Removable Roof Stay
Stay Support Cover
Holder Garnish
Removable Roof Holder Luggage Compartment Mat
Spare Wheel Cover Rear Seat Cushion
Non-reusable partRear Quarter Trim Board
43 (440, 32)
25 (260, 19)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYQUARTER WINDOW GLASS
BO-37
2117 Author: Date:
1997 SUPRA (RM502U)
QUARTER WINDOW GLASS
COMPONENTS
Page 294 of 1807
BO0R3-01
N09045
Butyl Tape
: 3 Clips
N09040
Outside Garnish Seal BO-38
- BODYQUARTER WINDOW GLASS
2118 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE THESE PARTS:
(See pages BO-61)
(a) Tonneau cover
(b) Luggage compartment mat
(c) Spare wheel cover
(d) Rear seatback
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(e) Removable roof stay RH and LH (Sport roof)
(f) Deck trim rear cover
(g) Removable roof holder (Sport roof)
(h) Quarter wheel house inner cover
(i) Speaker grille
(j) Deck trim side board
(k) Front door scuff inside plate
(l) Rear quarter trim board
(m) Front seat outer belt shoulder anchor
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(n) Rear seat outer belt floor anchor
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(o) Roof side inner garnish
(p) Rear roof headlining (Sport roof)
2. REMOVE ROOF SIDE RAIL WEATHERSTRIP
(a) Using a clip remover, remove the 3 clips from the rear side
of the weatherstrip.
(b) Remove the rear side of the weatherstrip from the retain-
er.
3. REMOVE ROOF SIDE RAIL WEATHERSTRIP RETAIN-
ER
Remove the outside garnish seal and retainer.
Page 295 of 1807
N08522
N08520
N08521
1
Retainer
2
3
N08523
- BODYQUARTER WINDOW GLASS
BO-39
2119 Author: Date:
1997 SUPRA (RM502U)
4. REMOVE QUARTER WINDOW GLASS
(a) Remove the 3 nuts.
(b) Push piano wire through from the interior.
(c) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(d) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas in the order as shown in the illustration,
so leave the adhesive where the glass retainer stays.
(e) Let the piano wire pass as shown on the illustration, cut
off the adhered part to the pin.
NOTICE:
Do not damage the glass retainers.
(f) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.
Page 296 of 1807
BO0R4-01
BO4420
Adhesive
N00141
Primer M
Adhesive Primer M
Primer M
N19393
A
BC A
BC
A-AB-B
C-C BO-40
- BODYQUARTER WINDOW GLASS
2120 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M.
NOTICE:
Let the primer coating dry for 3 minutes or more.
Do not coat primer M to the adhesive.
Do not keep any of the opened primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Before the primer dries, wipe it off with a clean shop rag.
NOTICE:
Let the primer coating dry for 3 minutes or more.
Do not keep any of the opened primer G for later use.
Page 297 of 1807
N19392
A
BC
A-A
B-B
C-C A
BC
H
HH
- BODYQUARTER WINDOW GLASS
BO-41
2121 Author: Date:
1997 SUPRA (RM502U)
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minute
20 °C (68 °F)100 minute
5 °C (41 °F)8 hour
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown.
H: 12 mm (0.47 in.)
6. INSTALL QUARTER WINDOW GLASS
(a) Install the 3 nuts and glass to the body.
7. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833-00030 or equivalent
8. INSTALL REMOVED PARTS IN REVERSE ORDER TO
REMOVAL ORDER
Page 298 of 1807
BO0QW-01
Z13437
Outside MouldingRear Wiper Arm and Blade
Back Door Glass
Back Door Opening Trim
Back Door Trim Board
Non-reusable part
11 (110, 8.0)
N´m (kgf´cm, ft´lbf)
: Specified torque BO-42
- BODYBACK DOOR GLASS
2122 Author: Date:
1997 SUPRA (RM502U)
BACK DOOR GLASS
COMPONENTS
Page 299 of 1807
BO0QX-01
N08507: 13 Clips
N08528
- BODYBACK DOOR GLASS
BO-43
2123 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT DEFOGGER CONNECTOR
2. REMOVE THESE PARTS:
(a) Rear wiper arm and blade
(b) Back door trim board
(c) Back door opening trim
3. REMOVE BACK DOOR MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
4. REMOVE BACK DOOR GLASS
HINT:
Remove the glass in the same manner as the windshield.
(See page BO-32)
Page 300 of 1807
BO0QY-01
N08529
N08533
Primer G
N08534
AdhesiveH BO-44
- BODYBACK DOOR GLASS
2124 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
HINT:
Refer to the installation of the windshield, install the back win-
dow glass by the following operations.
1. INSTALL BACK DOOR MOULDING
Place the moulding around the glass and install it by hand.
HINT:
Always remove the back door glass to install the moulding.
2. INSTALL BACK DOOR GLASS
(a) Coat contact surface of the glass with primer ºGº.
(b) Apply adhesive.
H: 12 mm (0.47 in.)
3. INSTALL THESE PARTS:
(a) Back door opening trim
(b) Back door trim board
(c) Rear wiper arm and blade
Torque: 11 N´m (110 kgf´cm, 8.0 ft´lbf)
4. CONNECT DEFOGGER CONNECTOR