engine TOYOTA YARIS 2022 Service Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2022, Model line: YARIS, Model: TOYOTA YARIS 2022Pages: 590, PDF Size: 128.6 MB
Page 322 of 590

320
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
6-3.Do-it-y ours elf main ten ance
Do-it-yourself ser vice
precautions
If you perform maintenance by
yourself, be sure to follow the
correct procedure as given in
these sections.
Maintenance
ItemsParts and tools
12-volt bat-
tery condi-
tion
( P.330)
•Warm water
• Baking soda
• Grease
• Conventional wrench
(for terminal clamp
bolts)
Engine/powe
r control unit
coolant level
( P.327)
• “Toyota Super Long
Life Coolant” or a simi-
lar high quality eth-
ylene glycol-based
non-silicate, non-
amine, non-nitrite and
non-borate coolant
with long-life hybrid
organic acid technol-
ogy.
“Toyota Super Long
Life Coolant” is pre-
mixed with 50% cool-
ant and 50% deionized
water.
• Funnel (used only for
adding coolant)
Engine oil
level
( P.325)
• “Toyota Genuine Motor
Oil” or equivalent
• Rag or paper towel
• Funnel (used only for
adding engine oil)
Fuses
( P.354)
• Fuse with same
amperage rating as
original
Hybrid bat-
tery (traction
battery) air
intake vent
( P.348)
• Vacuum cleaner, etc.
• Flathead screwdriver
Light bulbs
( P.357)
• Bulb with same num-
ber and wattage rating
as original
• Flathead screwdriver
•Wrench
Radiator and
condenser
( P.329)
Tire inflation
pressure
( P.342)
• Tire pressure gauge
• Compressed air
source
Washer fluid
( P.329)
• Water or washer fluid
containing antifreeze
(for winter use)
• Funnel (used only for
adding water or
washer fluid)
WARNING
The engine compartment contains many mechanisms and fluids that may move suddenly, become hot, or
become electrically energized. To avoid death or serious injury, observe the following precautions.
■When working on the engine compartment
●Make sure that the “ACCESSORY” or “IGNITION ON” on the multi-information display and the
“READY” indicator are both off.
ItemsParts and tools
Page 323 of 590

321
6
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
Maintenance and care
WARNING
●Keep hands, clothing and tools away from the moving fan.
●Be careful not to touch the engine, power control unit, radiator, exhaust
manifold, etc. right after driving as they may be hot. Oil and other flu-ids may also be hot.
●Do not leave anything that may burn easily, such as paper and
rags, in the engine compartment.
●Do not smoke, cause sparks or
expose an open flame to fuel or 12- volt battery. Fuel and 12-volt battery fumes are flammable.
●Be extremely cautious when work-ing on the 12-volt battery. It con-
tains poisonous and corrosive sulfuric acid.
●Take care because brake fluid can harm your hands or eyes and dam-age painted surfaces. If fluid gets
on your hands or in your eyes, flush the affected area with clean water immediately.
If you still experience discomfort, consult a doctor.
■When working near the electric cooling fan or radiator grille
Be sure the power switch is OFF.
With the power switch in ON, the electric cooling fan may automatically start to run if the air conditioning is on
and/or the coolant temperature is high. ( P.329)
■Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc.
from getting in your eyes.
NOTICE
■If you remove the air cleaner fil- ter
Driving with the air cleaner filter removed may cause excessive engine wear due to dirt in the air.
■If the fluid level is low or high
It is normal for the brake fluid level to
go down slightly as the brake pads wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refill- ing, it may indicate a serious problem.
Page 327 of 590

325
6
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
Maintenance and care
Washer fluid tank (P.329)
Fuse boxes ( P.354)
Power control unit coolant reservoir ( P.327)
Engine oil filler cap ( P.326)
Engine oil level dipstick ( P.326)
Engine coolant reservoir ( P. 3 2 7 )
Radiator ( P.329)
Condenser ( P.329)
Electric cooling fan
■12-volt battery
P. 3 3 0
With the engine at operating tem-
Engine compartment
Components
Checking and adding the
engine oil
Page 328 of 590

326
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
perature and turned off, check the
oil level on the dipstick.
■Checking the engine oil
1 Park the vehicle on level
ground. After warming up the
engine and turning off the hybrid
system, wait more than 5 min-
utes for the oil to drain back into
the bottom of the engine.
2 Holding a rag under the end,
pull the dipstick out.
3 Wipe the dipstick clean.
4 Reinsert the dipstick fully.
5 Holding a rag under the end,
pull the dipstick out and check
the oil level.
Low
Normal
Excessive
The shape of the dipstick may differ
depending on the type of vehicle or engine.
6 Wipe the dipstick and reinsert it
fully.
■Checking the oil type and pre-
paring the item needed
Make sure to check the oil type and
prepare the items needed before
adding oil.
Engine oil selection
P.423
Oil quantity (Low Full)
1.5 L (1.6 qt., 1.3 Imp. qt.)
Item
Clean funnel
■Adding engine oil
If the oil level is below or near the
low level mark, add engine oil of the
same type as that already in the
engine.
1 Remove the oil filler cap by turn-
ing it counterclockwise.
2 Add engine oil slowly, checking
the dipstick.
3 Install the oil filler cap by turning
it clockwise.
Page 329 of 590

327
6
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
Maintenance and care
■Engine oil consumption
A certain amount of engine oil will be
consumed while driving. In the following situations, oil consumption may increase, and engine oil may need to be
refilled in between oil maintenance inter- vals.
●When the engine is new, for example directly after purchasing the vehicle or after replacing the engine
●If low quality oil or oil of an inappropri-ate viscosity is used
●When driving at high engine speeds or with a heavy load, when towing
(vehicles with towing packages), or when driving while accelerating or decelerating frequently
●When leaving the engine idling for a long time, or when driving frequently
through heavy traffic
■After changing the engine oil
The engine oil maintenance data should be reset. Perform the following proce-
dures:
1 Press / (vertical display) or
/ (horizontal display) of the
meter control switch to select .
2 Press / (vertical display) or
/ (horizontal display) to
select “Vehicle Settings” and then
press and hold .
3 Press / to select “Oil Mainte-
nance” and then press .
4 Press / to select “Yes” and
then press .
A message will be displayed on the multi-information display when the reset
procedure has been completed.
■Engine coolant reservoir
The coolant level is satisfactory if it
is between the “F” and “L” lines on
WARNING
■Used engine oil
●Used engine oil contains poten-
tially harmful contaminants which may cause skin disorders such as inflammation and skin cancer, so
care should be taken to avoid pro- longed and repeated contact. To remove used engine oil from your
skin, wash thoroughly with soap and water.
●Dispose of used oil and filters only in a safe and acceptable manner. Do not dispose of used oil and fil-
ters in household trash, in sewers or onto the ground.Call any authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer, service station or auto parts store for information
concerning recycling or disposal.
●Do not leave used engine oil within
the reach of children.
NOTICE
■To prevent serious engine dam- age
Check the oil level on a regular basis.
■When replacing the engine oil
●Be careful not to spill engine oil on
the vehicle components.
●Avoid overfilling, or the engine
could be damaged.
●Check the oil level on the dipstick
every time you refill the vehicle.
●Be sure the engine oil filler cap is
properly tightened.
Checking the coolant
Page 330 of 590

328
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
the reservoir when the engine is
cold.
Reservoir cap
“F” line
“L” line
If the level is on or below the “L” line,
add coolant up to the “F” line. ( P.414)
■Power control unit coolant
reservoir
The coolant level is satisfactory if it
is between the “F” and “L” lines on
the reservoir when the hybrid sys-
tem is cold.
Reservoir cap
“F” line
“L” line
If the level is on or below the “L” line,
add coolant up to the “F” line. ( P.414)
■Coolant selection
Only use “Toyota Super Long Life Cool-
ant” or a similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant with
long-life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deion-
ized water. (Minimum temperature: - 35°C [-31°F])
For more details about coolant, contact
any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
■If the coolant level drops within a
short time of replenishing
Visually check the radiator, hoses, engine/power control unit coolant reser-
voir caps, drain cock and water pump. If you cannot find a leak, have any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer, test the cap and check for leaks in the cooling system.
WARNING
■When the hybrid system is hot
Do not remove the engine/power con-
trol unit coolant reservoir caps.
The cooling system may be under pressure and may spray hot coolant if
the cap is removed, causing serious injuries, such as burns.
NOTICE
■When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mix-
ture of water and antifreeze must be used to provide proper lubrication, corrosion protection and cooling. Be
sure to read the antifreeze or coolant label.
Page 331 of 590

329
6
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
Maintenance and care
Check the radiator and condenser
and clear away any foreign objects.
If either of the above parts is
extremely dirty or you are not sure
of their condition, have your vehicle
inspected by any authorized Toyota
retailer or Toyota authorized
repairer, or any reliable repairer.
If the washer fluid level is at “1/2”,
add washer fluid.
NOTICE
■If you spill coolant
Be sure to wash it off with water to
prevent it from damaging parts or paint.
Checking the radiator and
condenser
WARNING
■When the hybrid system is hot
Do not touch the radiator or con-
denser as they may be hot and cause serious injuries, such as burns.
Adding the washer fluid
WARNING
■When adding washer fluid
Do not add washer fluid when the
hybrid system is hot or operating as washer fluid contains alcohol and may catch fire if spilled on the engine,
etc.
NOTICE
■Do not use any fluid other than
washer fluid
Do not use soapy water or engine antifreeze instead of washer fluid.
Doing so may cause streaking on the vehicle’s painted surfaces, as well as damaging the pump leading to prob-
lems of the washer fluid not spraying.
■Diluting washer fluid
Dilute washer fluid with water as nec- essary.Refer to the freezing temperatures
listed on the label of the washer fluid bottle.
Page 356 of 590

354
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
1Turn the power switch off.
2 Open the fuse box cover.
Engine compartment: type A
fuse box
Push the tabs in and lift the lid off.
Engine compartment: type B
fuse box
Push the tabs in and lift the lid off.
WARNING
■Removed battery and other parts
These parts are small and if swal-
lowed by a child, they can cause choking. Keep away from children. Failure to do so could result in death
or serious injury.
■Lithium battery precautions
CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT
TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUC-
TIONS
NOTICE
■When replacing the battery
Use a flathead screwdriver of appro- priate size. Applying excessive force may deform or damage the cover.
■For normal operation after replacing the battery
Observe the following precautions to prevent accidents:
●Always work with dry hands.Moisture may cause the battery to
rust.
●Do not touch or move any other
component inside the remote con- trol.
●Do not bend either of the battery terminals.
■When removing the battery cover (vehicles without a smart entry & start system)
Do not forcibly remove the battery cover, otherwise it may be damaged. If the battery cover is difficult to
remove, lift the edge to remove it.
Checking and replacing
fuses
If any of the electrical compo-
nents do not operate, a fuse
may have blown. If this hap-
pens, check and replace the
fuses as necessary.
Checking and replacing
fuses
Page 359 of 590

357
6
HV Owner's Manual_Europe_M52N30_en
6-3. Do-it-yourself maintenance
Maintenance and care
Check the wattage of the light bulb
to be replaced. ( P.428)
Front
Front position lights (bulb type)
Front turn signal lights (bulb
type)
Front fog lights (bulb type)
Headlights (bulb type)
NOTICE
■Before replacing fuses
Have the cause of electrical overload
determined and repaired by any authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer as soon as possible.
■When installing the fuse box
cover (Engine compartment: type A and type B fuse boxes)
Press the fuse box cover, when
installing, after aligning all of the claw positions. Otherwise, the claws may be damaged.
Light bulbs
You may replace the following
bulbs by yourself. The diffi-
culty level of replacement var-
ies depending on the bulb. As
there is a danger that compo-
nents may be damaged, we
recommend that replacement
is carried out by any autho-
rized Toyota retailer or Toyota
authorized repairer, or any reli-
able repairer.
Preparing for light bulb
replacement
Bulb locations
Page 370 of 590

368
HV Owner's Manual_Europe_M52N30_en
7-1. Essential information
water pressure.
■Water level exceeds the floor
When the water level exceeds the floor and time has passed, the electrical equipment will get damaged, the power
windows will not operate, the engine and motor stop, and the vehicle may not be able to get moving.
■Using an emergency escape ham-
mer*
Laminated glass is used in the wind- shield on this vehicle. Laminated glass
cannot be shattered with an emergency
hammer*.
Tempered glass is used in the windows
on this vehicle.*: Contact any authorized Toyota retailer
or Toyota authorized repairer, or any
reliable repairer, or aftermarket acces-
sory manufacturer for further informa-
tion about an emergency hammer.
WARNING
■Caution while driving
Do not drive on roads where the roads may be submerged or the water may be rising. Otherwise the vehicle
may be damaged and cannot move, as well as become flooded and set a drift, which may lead to death.