engine VOLVO XC90 2006 Owner's Guide

159 Wheelsandtyres
EmergencypuncturerepairSealingpuncturedtyresSetupthewarningtriangleifemergencytyre
repairsmustbecarriedoutinanareawhere
thereisothertraffic.
–Removethedecal(1)regardingthe
highestpermittedspeedfromthe
emergencypuncturerepairkitandstickit
onthesteeringwheelwhereitcanbe
clearlyseenbythedriver.
–Ensurethattheorangeswitch(2)isin
position0andtakeoutthelead(5)and
airhose(4)fromtheside
compartment(3).
–Screwtheairhose’svalveconnectionto
thebottomofthethreadonthetyre’sair
valve.–Connectthelead(5)tooneofthecar’s
12Vsockets.
–Releasethesafetycatch(6)andturnthe
orange-colouredpart(7)90degreesto
theverticalposition,untilaclickisheard.
–Starttheengine.Thecarmustbeina
well-ventilatedplace.–Startthecompressorbyflickingthe
switch(2)topositionI.Thepressuremay
increasetemporarilyuptoamaximumof
4barwhilethesealingliquidisbeing
pumpedin.Afteraboutoneminute,the
pressurewilldropandthepressure
gaugeshowamorecorrecttyrepressure.
–Pumpthetyretoapressureofbetween
1.8barand3.5bar.Ifthepressuredoes
notreach1.8baraftertenminutesof
pumping,thecompressorshouldbe
turnedoffsoitdoesnotoverheat.
–Undotheairhose(4)fromtheairvalve
andputthedustcapbackon.Unplugthe
lead(5)fromtheelectricalsocket.Fold
theorange-colouredpart(7)backintoits
WARNING!
Inhalingcarexhaustfumescanresultin
dangertolife.Neverleavetheengine
runninginsealedareasorareasthatlack
sufficientventilation.
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164 CarcareCleaningWashingthecarWashthecarassoonasitbecomesdirty.
Usecarshampoo.Dirtandroadsaltcanlead
tocorrosion.
Donotparkthecarindirectsunshine.
Washingacarwithhotpaintworkcan
causepermanentpaintworkdamage.
Washthecarinacarwashwithwaste
waterseparator.
Thoroughlyrinsedirtofftheunderbodyof
thecar.
Rinsetheentirecartoremoveloosedirt.
Whenusingapressurewasher:Make
surethatthenozzleofthepressure
washerisnotcloserthan30cmtothe
bodywork.Donotspraydirectlyatthe
locks.
Washusingasponge,carshampooand
plentyoflukewarmwater.
Ifthedirtisdifficulttodislodge,washthe
carusingacolddegreasingagent.
Drythecarusingaclean,softchamoisor
awaterscraper.
Cleanthewiperbladeswithalukewarm
soapsolutionorcarshampoo.Removingbirddroppings
Washbirddroppingsoffthepaintworkas
soonaspossible.Birddroppingscontain
chemicalsthataffectanddiscolourpaintwork
veryquickly.Thisdiscolourationcanonlybe
removedbyaspecialist.
Automaticcarwashes
Anautomaticcarwashisasimpleandquick
wayofwashingthecar.Bearinmind,
however,thatanautomaticcarwashcan
neverreplaceaproperhandwashing–the
brushesofacarwashcannotreach
everywhere.Pressthebrakepedallightlyfromtimetotime
ifdrivingforlongperiodsinrainorslush.This
heatsanddriesthebrakepads.Youshould
alsodothiswhenyoubegindrivingin
extremelydamporcoldweather.
Exteriorplasticparts
Aspecialcleaningagent,availablefromVolvo
dealers,isrecommendedforcleaning
exteriorplasticparts.Neverusestrongstain
removers.
WARNING!
Alwayshavetheenginecleanedbya
workshop.Thereisariskoffireifthe
engineishot.IMPORTANT!Washingbyhandisgentlertothe
paintworkthananautomaticcarwash.
Thepaintworkisalsomoresensitive
whenitisnew.Forthisreason,
handwashingisrecommendedduringthe
firstfewmonthswithanewcar.
WARNING!
Alwaystestthebrakesafterwashingthe
cartoensurethatmoistureandcorrosion
donotattackthebrakepadsandreduce
brakingperformance.
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166 CarcareTouchinguppaintworkPaintworkPaintisanimportantpartofthecar’s
rustproofingandshouldthereforebe
checkedregularly.Repairpaintworkdamage
immediatelysothatitdoesnotstarttorust.
Themostcommontypesofpaintwork
damagethatyoucanrepairyourselfare:
minorstonechipsandscratches
damagetowingedgesanddoor
Whenrepairingpaintwork,thecarshouldbe
cleananddrywithatemperatureabove
15°C.ColourcodeMakesureyouhavetherightcolour.The
colourcodenumberisonthedataplateinthe
enginecompartment.
Variant1Variant2
OnlyChina
Removeanypaintresiduewithtape.Maskif
necessary.MinorstonechipsandscratchesMaterial:
Primerinacan
Paintinacanoratouch-uppen
Brush
Maskingtape
Ifthestonechiphasnotgonedownto
thebaremetalandanunpaintedcolour
coatremains,youcanaddpaintimmedi-
atelyafterremovingdirt.1
23
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168 CarcareRustproofingRustproofing–checkandrepairYourcarreceivedathoroughandcomplete
rustproofingatthefactory.Partsofthebody
aremadeofgalvanisedsheetmetal.The
underbodyisprotectedbyawear-resistant
anti-corrosioncompound.Members,cavities
andenclosedsectionsaresprayedwitha
thin,penetratingrustinhibitor.
Thecar’srustproofingismaintainedbydoing
thefollowing:
Keepthecarclean!Hosedownthe
underbody.Whenhighpressurewashing,
holdthenozzleatleast30cmfrom
paintedsurfaces!
Checkandrepairtherustproofing
regularly.
Thecar’srustproofingdoesnotnormally
requiretreatmentforapproximately8years.
Afterthattime,itshouldbetreatedatthree
yearintervals.Ifyourcarrequirestreatment,
consultyourVolvoworkshop.RepairIfyouwanttorepairtherustproofingyourself,
makesuretheareaiscleananddry.Hose
down,washanddrythecarthoroughly.Use
arustproofingagentinaspraycanorone
thatisintendedforbrushapplication.Therearetwodifferenttypesofrustproofing
agents:
thin(colourless),forvisibleareas
thick,forareaspronetowearonthe
underbody
Possiblerepairareaswiththeseagents:
Visibleweldsandsheetmetaljoints;thin
fluid
Underbody;thickfluid
Doorhinges;thinfluid
Bonnethingesandcatch-thinfluid.
Onceyouhavefinishedtreatment,excess
rustproofingcanbewipedoffwitharag
dippedinarecommendedcleaningagent.
Partsoftheengineandsuspensionstrut
mountingsintheenginecompartmentare
treatedatthefactorywithawax-based,
colourlessrustproofing.Thiswithstands
normaldetergentswithoutdissolvingand
losingitsrustproofingability.
Ifyouwashtheengineusingaromatic
solvents,suchasturpentineorwhitespirit
(especiallythosethatdonotcontainemulsi-
fiers),theprotectivewaxshouldberenewed
afterwashing.YourVolvodealerhandles
suchwaxes.
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169
Maintenanceandservice
Volvoservice170
Self-maintenance171
Bonnetandenginecompartment172
Diesel173
Oilsandfluids174
Wiperblades178
Battery179
Replacingbulbs182
Fuses190
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170 MaintenanceandserviceVolvoserviceVolvoserviceprogrammeBeforethecarleftthefactory,itwas
thoroughlytestdriven.Itwascheckedagain
inaccordancewithVolvoCarCorporation
regulationsbeforeitwashandedovertoyou.
TokeepyourVolvoassafeandreliableas
possible,followtheVolvoserviceprogramme
specifiedintheServiceandWarranty
Booklet.HaveanauthorisedVolvoworkshop
carryoutserviceandmaintenancework.
Volvoworkshopshavethepersonnel,special
toolsandserviceliteraturetoguaranteethe
highestqualityofservice.SpecialservicemeasuresCertainservicemeasures,whichaffectthe
car’selectricalsystem,canonlybe
performedusingelectronicequipment
speciallydevelopedforyourcar.Always
contactanauthorisedVolvoworkshopbefore
beginningorperformingserviceworkthat
affectstheelectricalsystem.
InstallingaccessoriesTheincorrectconnectionandinstallationof
accessoriescannegativelyaffectthecar’s
electricalsystem.Certainaccessoriesonly
functionwhentheappropriatesoftwarehas
beenprogrammedintothecar’selectrical
system.AlwayscontactanauthorisedVolvo
workshopbeforeinstallingaccessories
whichareconnectedtooraffectthe
electricalsystem.RecordingvehicledataOneormoreofthecomputersinyourVolvo
arecapableofrecordingdetailedinformation.
Thisinformationisintendedforusein
researchtoenhancesafetyandfor
diagnosingfaultsinsomeofthein-car
systems.Thedatamayincludedetails
regardingseatbeltusebythedriverand
passengers,thefunctionsofvariousvehicle
systemsandmodules,andstatusinformation
abouttheengine,throttle,steering,brakes
andothersystems.Thisdatacanalsoinclude
detailsofthewaythecarisdriven.Thistype
ofinformationcaninclude,withoutbeing
limitedto,specificdetailssuchasvehicle
speed,theuseofthebrakeandaccelerator
pedalsandsteeringwheelposition.This
lattertypeofdatacanbestoredforalimited
periodwhilethecarisbeingdrivenand
subsequentlyduringacollisionoranear-collision.VolvoCarCorporationwillnot
disclosethestoredinformationwithout
consent.However,VolvoCarCorporation
maybeforcedtodisclosetheinformationdue
tonationallegislation.VolvoCarCorporation
anditsworkshopsmayalsoreadandusethe
information.
IMPORTANT!FortheVolvowarrantytoapply,check
andfollowtheinstructionsintheService
andWarrantyBooklet.
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171 Maintenanceandservice
Self-maintenanceBeforestartingworkonthecarBattery
Checkthatthebatterycablesarecorrectly
connectedandtightened.
Neverdisconnectthebatterywhenthe
engineisrunning(e.g.ifreplacingthe
battery).
Neveruseaquickchargertochargethe
battery.Thebatterycablesmustbediscon-
nectedwhenchargingthebattery.
Thebatterycontainsacidthatisboth
corrosiveandtoxic.Handlethebatteryinan
environmentally-suitableway.LetyourVolvo
dealerassistyou.
CheckregularlyCheckthefollowingatregularintervals,for
example,whenrefuelling:
Coolant-Thelevelmustbebetweenthe
MINandMAXmarksontheexpansion
tank.
Engineoil-Thelevelmustbebetween
theMINandMAXmarks.
Powersteeringfluid-Thelevelmustbe
betweentheMINandMAXmarks.
Washerfluid-Thereservoirshouldbe
wellfilled.Usewasherantifreezeat
temperaturesaroundfreezing.
Brakeandclutchfluid-Thelevelmustbe
betweentheMINandMAXmarks.
LiftingthecarIfthecarisliftedwithaworkshopjack;
positionthejackwiththefrontedgeonthe
subframe.
Donotdamagethesplashguardunderthe
engine.Ensurethatthejackispositionedso
thatthecarcannotslideoff.Alwaysuseaxle
standsorthelike.
Ifyouliftthecarusingatwopillarworkshop
lift,ensurethatthefrontandrearliftarmsare
fixedundertheliftingpointsonthedoorsill.
Seetheillustration.
WARNING!
Highvoltageoutputfromtheignition
system.Thevoltageintheignitionsystem
isdangerous.Theignitionmusttherefore
alwaysbeswitchedoffforworkinthe
enginecompartment.
Donottouchthesparkplugsorignition
coilswhentheignitionisonortheengine
ishot.
WARNING!
Bearinmindthattheradiatorfanmaystart
automaticallysometimeaftertheengine
hasbeenswitchedoff.
Alwayshavetheenginecleanedbya
workshop.Thereisariskoffireifthe
engineishot.
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172 MaintenanceandserviceBonnetandenginecompartmentOpeningthebonnet–Pullthehandleonthefarleft(orrightif
thecarisRHD)underthedashboard.You
willhearwhenthelockreleases.
–Insertyourhandtotherightunderthe
frontedgeofthebonnet(belowthe
grille).
–Pressupthesafetycatchhandle.
–Releasethehandleandopenthebonnet.
EnginecompartmentTheappearanceoftheenginecompartment
mayvaryslightlyduetoenginevariant.
However,thecomponentslistedareinthe
samepositions.
1.Clutchandbrakefluidreservoir
2.Relayandfuses
3.Airfilter.(Thecoverhasadifferent
designdependingonenginevariant.)
4.Radiator
5.Engineoildipstick
6.Engineoilfilling
7.Washerfluidreservoir
8.Powersteeringfluidreservoir
9.Expansiontank,coolingsystem10.Chassisdataplate
11.Battery(incargocompartment)
56
1
2
3 4789
10
11
WARNING!
Checkthatthebonnetlocksproperly
whenyoucloseit!
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173 Maintenanceandservice
DieselFuelsystemDieselenginesaresensitivetocontaminants.
Onlyusedieselfuelfromawell-knownoil
companythatfulfilstherequirementsfor
recommendedfuelgradeasdescribedon
page244.Neverusedieselofdubious
quality.Specialdieselfueldesignedfor
outsidetemperaturesaroundfreezingpointis
availablefromthemajoroilcompanies.This
fuelislessviscousatlowtemperaturesand
reducestheriskofwaxbuildingupinthefuel
system.
Theriskofcondensationbuildingupinthe
tankisreducedifthetankiskeptwellfilled.
Makesurethattheareaaroundthefillerpipe
iscleanwhenrefuelling.
Avoidspillingontothepaintwork.Washoff
anyspillswithdetergentandwater.EmptytankNospecialproceduresarerequiredifthe
tankisrundry.Thefuelsystemisbled
automaticallyiftheignitionswitchiskeptin
positionIIforapprox.60secondsbeforethe
startattempt.
Drainingcondensationfromthe
fuelfilterThefuelfilterseparatescondensationfrom
thefuel.Condensationcandisruptengine
operation.
Thefuelfiltermustbedrainedattheintervals
specifiedintheServiceandWarranty
Bookletorifyoususpectthatthecarhas
beenfilledwithcontaminatedfuel.IMPORTANT!Dieseltypefuelswhichmustnotbeused:
specialadditives,MarineDieselFuel,fuel
oil,RME(RapeMethylEster),vegetable
oil.
Thesefuelsdonotfulfiltherequirements
inaccordancewithVolvorecommenda-
tionsandgenerateincreasedwearand
enginedamagethatisnotcoveredbythe
Volvowarranty.
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174 MaintenanceandserviceOilsandfluidsEnginecompartmentdecalforoilgradeVolvorecommendsoilproducts.
Usingoilofahigherthanspecifiedgradeis
permitted.Volvorecommendsusinganoilof
ahighergradethanthatspecifiedonthedecalforadversedrivingconditions.See
page239.
AdversedrivingconditionsChecktheoillevelmorefrequentlyforlong
journeys:
towingacaravanortrailer.
inmountainousregions.
athighspeeds.
intemperaturescolderthan–30°Cor
hotterthan+40°C.
shorterdrivingdistances(shorterthan
10km)atlowtemperatures(under5°C).
Thismayresultinabnormallyhighoiltemper-
atureoroilconsumption.
Checkingandchangingthe
engineoilandoilfilterChangetheoilandoilfilterinaccordance
withtheintervalsspecifiedintheServiceand
WarrantyBooklet.
Checkingtheoillevelinanewcaris
especiallyimportantbeforethefirst
scheduledoilchange.TheServiceand
WarrantyBookletspecifiestheodometer
readingsforoilchanges.
Volvorecommendscheckingtheoillevel
every2500km.Themostaccuratemeasure-
mentsaremadeonacoldenginebefore
starting.Themeasurementwillbeinaccurate
iftakenimmediatelyaftertheengineis
switchedoff.Thedipstickwillindicatethat
thelevelistoolowbecausetheoilhasnot
hadtimetoflowdownintotheoilsump.
IMPORTANT!Alwaysuseoiloftheprescribedgrade,
seetheenginecompartmentdecal.
Checktheoillevelfrequentlyandchange
theoilregularly.
Theenginewillbedamagediflower
gradeoilisusedorifthecarisdriven
withtheoilleveltoolow.
IMPORTANT!Whenfillingoiltotopupalowoillevel,
theoilbeingfilledmustbeofthesame
gradeandviscosityastheoilinthe
engine.
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