engine VOLVO XC90 2006 Service Manual

175 Maintenanceandservice
OilsandfluidsTheoillevelmustbewithintheareamarked
onthedipstickCheckingtheoilinacoldengine:
–Wipethedipstickcleanbeforechecking
thelevel.
–Checktheoillevelusingthedipstick.The
oillevelmustbebetweentheMINand
MAXmarks.
–IfthelevelisclosetotheMINmark,start
bytoppingupwith0.5litresofoil.Topup
untiltheoillevelisnearertheMAXthan
theMINmarkonthedipstick.See
page240forcapacities.
Checkingtheoilinawarmengine:
–Parkthecaronalevelsurface,switchoff
theengineandwait10–15minutesto
allowtheoiltimetorunbacktothesump.–Wipethedipstickcleanbeforechecking
thelevel.
–Checktheoillevelusingthedipstick.The
oillevelmustbebetweentheMINand
MAXmarks.
–IfthelevelisclosetotheMINmark,start
bytoppingupwith0.5litresofoil.Topup
untiltheoillevelisnearertheMAXthan
theMINmarkonthedipstick.See
page240forcapacities.
IMPORTANT!NeverfillabovetheMAXmark.Oil
consumptionmayincreaseiftoomuchoil
ispouredintotheengine.
WARNING!
Donotspilloilontothehotexhaust
manifoldduetotheriskoffire.
ProCarManuals.com

176 MaintenanceandserviceOilsandfluidsWasherfluidreservoirThewindscreenandheadlampwashershave
thesamereservoir.Seecapacitiesand
recommendedgradeforfluidsandoils
onpage242.
Addfrostprotectioninthewintersothatthe
fluiddoesnotfreezeinthepump,reservoir
andhoses.
Tip:cleanthewiperbladeswhentoppingup
washerfluid.
Checkingandtoppingupthe
coolantWhentoppingupthecoolant,followthe
instructionsonthepackaging.Itisimportant
thatthemixtureofcoolantconcentrateand
wateriscorrectfortheprevailingweather
conditions.Nevertopupwithwateronly.The
riskoffreezingincreaseswithbothtoolittle
andtoomuchcoolantconcentrate.
Seecapacitiesonpage242.
Checkthecoolantregularly
ThelevelshouldliebetweentheMINand
MAXmarksontheexpansiontank.Ifthe
systemisnotfilledsufficiently,highlocal
temperaturescouldoccur,causingariskofdamage(cracks)tothecylinderhead.Top
upthecoolantwhenthelevelfallstotheMIN
mark.
NOTE!Theenginemustonlyberunwitha
well-filledcoolingsystem.Hightemperatures
canoccur,causingariskofdamage(cracks)
tothecylinderhead.
IMPORTANT!Alwaysusecoolantwithanti-corrosion
agentasrecommendedbyVolvo.New
carsarefilledwithcoolantthatcan
withstandtemperaturesdownto
approximately–35°C.
WARNING!
Thecoolantmaybeveryhot.Ifthecoolant
requirestoppingupwhentheengineisat
operatingtemperature,unscrewthe
expansiontankcapslowlytogently
releasetheoverpressure.IMPORTANT!Theenginemustonlyberunwithawell-
filledcoolingsystem.Hightemperatures
canoccur,causingariskofdamage
(cracks)tothecylinderhead.
ProCarManuals.com

190 MaintenanceandserviceFusesCableroutingmayvaryslightlyduetoenginevariant.However,thecomponentslistedareinthesamepositions.Allelectricalfunctionsandcomponentsare
protectedwithanumberoffusestoprotect
yourcar’selectricalsystemfromdamageby
short-circuitsoroverloads.
Fusesarehousedinfourdifferentlocationsin
thecar:
1.Relay/fuseboxintheengine
compartment.
2.Fuseboxinthepassengercompartment
withinthesoundbarrieronthedriver’s
side.
3.Fuseboxinthepassengercompartment
atdashboardendondriver’sside.
4.Fuseboxincargocompartment.Ifanelectricalcomponentorfunctiondoes
notwork,thismaybebecausethe
component’sfusewastemporarily
overloadedandblew.
–Lookinthefusediagramtolocatethe
fuse.
–Pulloutthefuseandcheckfromtheside
toseewhetherthecurvedwirehas
blown.
–Ifthisisthecase,replaceitwithanew
fuseofthesamecolourandamperage.
Thereareanumberofsparefusesinthe
coverontheendofthedashboard.Thereare
alsoplierswhichfacilitatetheremovaland
fittingoffuses.Ifthesamefuseblowsrepeatedly,thereisa
faultinthecomponentandyoushould
contactanauthorisedVolvoworkshopto
haveitchecked.
ProCarManuals.com

191 Maintenanceandservice
FusesPressintheplasticcatchesontheshortsidesoftheboxandpullthecoverupward.Relay/Fuseboxintheenginecompartment1.ABS................................................................................................30A
2.ABS................................................................................................30A
3.High-pressurewasher,headlamps..........................................35A
4.Parkingheater(option)................................................................25A
5.Auxiliarylamps(option)...............................................................20A
6.Startermotorrelay........................................................................35A
7.Windscreenwipers......................................................................25A
8.Transmissioncontrolmodule(TCM),(V8,diesel).................15A
9.Fuelpump.....................................................................................15A
10.Ignitioncoils(petrol),enginecontrolmodule(ECM),
injectionvalves,(diesel)..............................................................20A
11.Acceleratorpedalsensor(APM),ACcompressor,fan
electronicsbox..............................................................................10A12.Enginecontrolmodule(ECM)(petrol),
injectionvalves,(petrol),massairflowsensor(petrol).......15A
Massairflowsensor(diesel).......................................................5A
13.Electronicthrottlemodule(ETM)(diesel),
solenoidvalve,SWIRL(airmixingvalve),
fuelpressureregulator(diesel)..................................................10A
14.Lambda-sond(petrol)..................................................................20A
Lambda-sond(diesel)..................................................................10A
15.Solenoidvalves,glowplugs(diesel)........................................10A
crankcaseventilationheater,solenoidvalves
massairflowsensor(V8),petrol...............................................15A
16.Dippedbeam(left)........................................................................20A
17.Dippedbeam(right).....................................................................20A
18.-................................................................................................................-
19.Enginecontrolmodule(ECM)supply,enginerelay................5A
20.Positionlamps...............................................................................15A
21.-................................................................................................................-
ProCarManuals.com

192 MaintenanceandserviceFusesAdecalwhichindicatesthepositionsandamperagesofthefusesislocatedintheendboxcover.Fusesinthepassengercompartmentatdashboard
endondriver’sside1.Climatecontrolsystemfan........................................................30A
2.Amplifier.......................................................................................30A
3.Powerdriver’sseat.......................................................................25A
4.Powerpassengerseat................................................................25A
5.Controlmodule,leftfrontdoor.................................................25A
6.Controlmodule,rightfrontdoor..............................................25A
7.-................................................................................................................-
8.-................................................................................................................-
9.Infotainment,RTIdisplay,CD,MD..........................................10A
10.OBDII,lightswitch(LSM),SteeringAngleSensor(SAS),
SteeringWheelModule(SWM)..................................................5A11.Ignitionswitch,SRSsystem,enginecontrolmodule(ECM)
SRSdeactivationpassengerside(PACOS),
immobiliser(IMMO),Transmissioncontrolmodule
TCM(V8),diesel..........................................................................7,5A
12.Generallighting,ceiling(RCM),upperelectronic
module(UEM)...............................................................................10A
13.Sunroof............................................................................................15A
14.Telephone........................................................................................5A
15-38-..............................................................................................................-
ProCarManuals.com

235
Technicaldata
Typedesignation236
Dimensionsandweights237
Enginespecifications238
Engineoil239
Otherfluidsandlubricants242
Fuel243
Catalyticconverter245
Electricalsystem246
ProCarManuals.com

236 TechnicaldataTypedesignation
WhenevercontactingyourVolvodealerand
whenorderingsparepartsandaccessories
foryourcar,itmakesthingseasierifyou
knowyourcar’stypedesignation,vehicle
identificationnumberandenginenumber.
1.Enginetypedesignation,component
andserialnumber.
2.Decalforparkingheater.
3.VIN.
4.Typedesignation,vehicleidentifi-
cationnumber,maximumpermissible
weights,codesforcolouranduphol-
steryandtypeapprovalnumber.
a.variant1
b.variant2
5.Gearboxtypedesignationandserial
number.
a:AutomaticgearboxGM.
b:AutomaticgearboxAW.
c:Manualgearbox.
d:Automaticgearbox.
6.Engineoildecal
1
Thedecalspecifiesoilgrade,viscosity
andvolume.
1.Certainenginevariants.
ProCarManuals.com

238 TechnicaldataEnginespecificationsEnginetypedesignation,componentand
serialnumbercanbereadontheengine,see
page236. SpecificationEnginedesignation
2.5T
B5254T2T6
B6294TV8AWD
B8444SD5AWD
D5244T4
Output(kW/rps)
(hp/rpm)154/83200/85232/98136/67
210/5000272/5100315/5850185/4000
Torque(Nm/rps)
(kpm/rpm)320/25-75380/30-83440/65400/33-46
32.6/1500-
450038.8/1800-
500044.9/390040.8/2000-
2750
No.ofcylinders5685
Bore(mm)83839481
Stroke(mm)93.29079.593.2
Sweptvolume(dm
3or
litres)2.5212.9224.4142.40
Compressionratio9.0:18.5:110.4:117.0:1
Sparkplugs:
Electrodegap(mm)0.70.71.1-
Tighteningtorque(Nm)303030-
ProCarManuals.com

239 Technicaldata
EngineoilAdversedrivingconditionsChecktheoillevelmorefrequentlyforlong
journeys:
towingacaravanortrailer.
inmountainousregions.
athighspeeds.
intemperaturescolderthan-30°Cor
hotterthan+40°C.
shorterdrivingdistances(shorterthan
10km)atlowtemperatures(under5°C).
Thismayresultinabnormallyhighoiltemper-
atureoroilconsumption.
Chooseafullysyntheticengineoilfor
adversedrivingconditions.Itprovidesextra
protectionfortheengine.
Volvorecommendsoilproducts.
Viscositychart
IMPORTANT!Alwaysusetheprescribedoilgradeand
viscosity.
Ifanoilotherthanthatprescribedhas
beenused,contactthelocalauthorised
Volvoworkshopimmediatelyforservice.
Donotuseextraoiladditives.Theycould
damagetheengine.
ProCarManuals.com

240 TechnicaldataEngineoilOildecal
Whentheoildecalshownalongsidehereis
inthecar’senginecompartment,the
followingapplies.Seelocationonpage236.
Oilgrade:ACEAA1/B1
Viscosity:SAE5W–30
Whendrivingunderadverseconditions,use
ACEAA5/B5SAE0W-30.
Capacities
EnginevariantVolumebetween
MIN–MAX(litres)Volume
1
(litres)
T6B6294T1.5litres6.6
1.Includingfilterchange.
ProCarManuals.com