maintenance YAMAHA SR125 2000 Owners Manual

EAU00009
TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY ..................1-1
DESCRIPTION ....................................................2-1
Left view ............................................................. 2-1
Right view...........................................................2-2
Controls/Instruments ..........................................2-3
INSTRUMENT AND CONTROL FUNCTIONS ....3-1
Main switch/steering lock ................................... 3-1
Indicator lights ....................................................3-2
Speedometer......................................................3-2
Handlebar switches ............................................3-2
Clutch lever ........................................................3-4
Shift pedal ..........................................................3-4
Front brake lever ................................................ 3-4
Rear brake pedal................................................ 3-5
Fuel tank cap......................................................3-5
Fuel ....................................................................3-6
Fuel cock ............................................................3-6
Starter (choke) knob...........................................3-7
Seat ....................................................................3-8
Helmet holder .....................................................3-8
Rear shock absorber adjustment .......................3-9
Sidestand ...........................................................3-9
Sidestand/clutch switch operation check ......... 3-10PRE-OPERATION CHECKS ...............................4-1
Pre-operation check list......................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine .............................................5-1
Starting a warm engine ......................................5-3
Shifting ...............................................................5-4
Recommended shift points
(for Switzerland only) ......................................5-4
Tips for reducing fuel consumption ....................5-5
Engine break-in ..................................................5-5
Parking ...............................................................5-6
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................................6-1
Tool kit................................................................6-1
Periodic maintenance and lubrication chart .......6-2
Panel removal and installation ...........................6-5
Panels A and B ..................................................6-5
Spark plug ..........................................................6-6
Engine oil ...........................................................6-8
Air filter .............................................................6-10
Carburetor adjustment .....................................6-11
Idle speed adjustment ......................................6-11
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1
1-1
EAU00021
1-
GIVE SAFETY THE RIGHT OF WAY
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and
freedom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
Regular care and maintenance are essential for preserving your motorcycle’s value and operating
condition. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders - more than car drivers - must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and
passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant
synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet.
Optimum protective wear, however, should not encourage carelessness. Though full-coverage
helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will
always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to
take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely,
predictably and defensively - avoiding all dangers, including those caused by others.
Enjoy your ride!
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6-1
6
EAU00462
6-PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00464
Periodic inspection, adjustment and lu-
brication will keep your motorcycle in
the safest and most efficient condition
possible. Safety is an obligation of the
motorcycle owner. The maintenance
and lubrication schedule chart should
be considered strictly as a guide to
general maintenance and lubrication
intervals. YOU MUST TAKE INTO
CONSIDERATION THAT WEATHER,
TERRAIN, GEOGRAPHICAL LOCA-
TIONS, AND A VARIETY OF INDIVID-
UAL USES ALL TEND TO DEMAND
THAT EACH OWNER ALTER THIS
TIME SCHEDULE TO SHORTER IN-
TERVALS TO MATCH THE ENVI-
RONMENT. The most important points
of motorcycle inspection, adjustment,
and lubrication are explained in the fol-
lowing pages.
EW000060
WARNING
@ If you are not familiar with motor-
cycle service, this work should be
done by a Yamaha dealer. @
EAU01175
Tool kitThe tool kit is located behind panel A.
(See page 6-5 for panel removal and
installation procedures.) The tools pro-
vided in the owner’s tool kit are to as-
sist you in the performance of periodic
maintenance. However, some other
tools such as a torque wrench are also
necessary to perform the maintenance
correctly.
The service information included in this
manual is intended to provide you, the
owner, with the necessary information
for completing some of your own pre-
ventive maintenance and minor re-
pairs.
NOTE:@ If you do not have necessary tools re-
quired during a service operation, take
your motorcycle to a Yamaha dealer for
service. @
EW000063
WARNING
@ Modifications to this motorcycle not
approved by Yamaha may cause
loss of performance, and render it
unsafe for use. Consult a Yamaha
dealer before attempting any chang-
es. @
1. Tool kit
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU03686
Periodic maintenance and lubrication chart
NOTE:_ l
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
l
From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
l
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
_CP-03ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 6 12 18 24
1
*Fuel line• Check fuel hoses for cracks or damage.ÖÖÖÖ Ö
2 Spark plug• Check condition.
• Clean and regap.ÖÖ
•Replace.ÖÖ
3*Valves• Check valve clearance.
• Adjust.ÖÖÖÖ
4*Timing chain• Check chain tension.
• Adjust.ÖÖÖÖ
5 Air filter element• Clean.ÖÖ
•Replace.ÖÖ
6*Battery• Check electrolyte level and specific gravity.
• Make sure that the breather hose is properly routed.ÖÖÖÖ Ö
7Clutch• Check operation.
• Adjust.ÖÖÖÖÖ
8*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
9*Rear brake• Check operation and adjust brake pedal free play.ÖÖÖÖÖ Ö
• Replace brake shoes. Whenever worn to the limit
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10
*Wheels• Check runout, spoke tightness and for damage.
• Tighten spokes if necessary.ÖÖÖÖ
11*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖÖÖ
12*Wheel bearings• Check bearing for looseness or damage.ÖÖÖÖ
13*Swingarm• Check operation and for excessive play.ÖÖÖÖ
14 Drive chain• Check chain slack.
• Make sure that the rear wheel is properly aligned.
• Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in the rain.
15*Steering bearings• Check bearing play and steering for roughness.ÖÖÖÖÖ
• Lubricate with lithium-soap-based grease. Every 24,000 km
16*Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.ÖÖÖÖ Ö
17 Sidestand, centerstand• Check operation.
• Lubricate.ÖÖÖÖ Ö
18*Sidestand switch• Check operation.ÖÖÖÖÖ Ö
19*Front fork• Check operation and for oil leakage.ÖÖÖÖ
20*Shock absorber
assemblies• Check operation and shock absorbers for oil leakage.ÖÖÖÖ
21*Carburetor• Check starter (choke) operation.
• Adjust engine idling speed.ÖÖÖÖÖ Ö
22 Engine oil• Change.ÖÖÖÖÖ Ö
23 Engine oil filter element•Clean.ÖÖÖ
24*Front and rear brake
switches• Check operation.ÖÖÖÖÖ Ö
25 Moving parts and cables• Lubricate.ÖÖÖÖ Ö NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 6 12 18 24
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU03541
NOTE:_l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
_26
*Lights, signals and
switches• Check operation.
• Adjust headlight beam.ÖÖÖÖÖ Ö NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 6 12 18 24
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
EAU01122
Panel removal and installationThe panels illustrated need to be re-
moved to perform some of the mainte-
nance described in this chapter. Refer
to this section each time a panel has to
be removed or reinstalled.
EAU00494*
Panels A and BTo remove
Pull outward on the areas shown.
To install
Place the panel in its original position.
1. Panel A
1. Panel B
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-6
6
EAU01833
Spark plugRemoval
1. Remove the spark plug cap.2. Use the spark plug wrench in the
tool kit to remove the spark plug as
shown.
Inspection
The spark plug is an important engine
component and is easy to inspect. The
condition of the spark plug can indicate
the condition of the engine.
The ideal color on the white insulator
around the center electrode is a medi-
um-to-light tan color for a motorcycle
that is being ridden normally.
Do not attempt to diagnose such prob-
lems yourself. Instead, take the motor-
cycle to a Yamaha dealer. You should
periodically remove and inspect thespark plug because heat and deposits
will cause any spark plug to slowly
break down and erode. If electrode ero-
sion becomes excessive, or if carbon
and other deposits are excessive, you
should replace the spark plug with the
specified plug.1. Spark plug cap
1. Spark plug wrench
Specified spark plug:
DR8EA (NGK)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-7
6 Installation
1. Measure the electrode gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.
2. Clean the gasket surface. Wipe off
any grime from the threads.
3. Install the spark plug and tighten it
to the specified torque.
NOTE:@ If a torque wrench is not available when
you are installing a spark plug, a good
estimate of the correct torque is 1/4 to
1/2 turn past finger tight. Have the
spark plug tightened to the specified
torque as soon as possible. @4. Install the spark plug cap.
a. Spark plug gap
Spark plug gap:
0.6 ~ 0.7 mm
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kg)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6
EAU01093*
Engine oilOil level inspection
1. Place the motorcycle on the cen-
terstand. Warm up the engine for
several minutes.NOTE:@ Be sure the motorcycle is positioned
straight up when checking the oil level.
A slight tilt toward the side can result in
false readings. @
2. With the engine stopped, check
the oil level through the level win-
dow located at the lower part of
the right side crankcase cover.NOTE:@ Wait a few minutes until the oil level
settles before checking. @3. The oil level should be between
the maximum level and minimum
level marks. If the level is low, fill
the engine with sufficient oil to
raise it to the specified level.Engine oil replacement and oil filter
element cleaning
1. Warm up the engine for a few min-
utes.
2. Stop the engine. Place an oil pan
under the engine and remove the
oil filler cap.
3. Remove the drain bolt and drain
the oil.
EC000070*
CAUTION:@ When removing the oil drain bolt,
the O-ring, compression spring, and
oil strainer will fall out. Take care not
to lose these parts. @
1. Oil level window
2. Maximum level mark
3. Minimum level mark
1. Engine oil drain bolt A
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