turn signal YAMAHA SR400 2016 Owners Manual

Table of contents
Checking the steering ....................6-30
Checking the wheel bearings ........6-31
Battery ...........................................6-31
Replacing the fuses .......................6-33
Replacing the headlight bulb .........6-35
Replacing the auxiliary light bulb ...........................................6-36
Replacing the tail/brake light bulb ............................................6-37
Replacing a turn signal light
bulb ............................................6-38
Front wheel .............. ......................6-39
Rear wheel ............................ ........6-40
Troubleshooting .......... ...................6-42
Troubleshooting chart . ...................6-43
Motorcycle care and storage ...........7-1
Matte color caution ..........................7-1
Care .................................................7-1
Storage ............................................7-4
Specifications ....................................8-1
Consumer information .....................9-1
Identification numbers .....................9-1
Index .................................................10-1
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Safety information
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14 help you to avoid an accident.
We recommend that you prac- tice riding your motorcycle
where there is no traffic until you
have become thoroughly famil-
iar with the motorcycle and all of
its controls.
Many accidents have been caused
by error of the motorcycle opera-
tor. A typical error made by the op-
erator is veering wide on a turn due
to excessive speed or undercor-
nering (insufficient lean angle for
the speed). Always obey the speed limit and never travel faster than warrant-
ed by road and traffic conditions.
Always signal before turning or changing lanes. Make sure that
other motorists can see you.
The posture of the operator and
passenger is important for proper
control. The operator should keep both hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the motorcycle.
The passenger should always hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This motorcycle is designed for on-
road use only. It is not suitable for
off-road use. Protective Apparel
The majority of fatalities from motorcy-
cle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the preven-
tion or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in
preventing or reducing abrasions
or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause burns.
A passenger should also observe
the above precautions.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing car-
bon monoxide can cause headaches,
dizziness, drowsiness, nausea, confu-
sion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
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Safety information
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appropriate. Refer to page 6-15 for tire
specifications and more information on
replacing your tires.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
Remove all loose items from the
motorcycle.
Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Shift the transmission in gear (for
models with a manual transmis-
sion).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.
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Instrument and control functions
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14 1. Insert the key.
2. With the key in the “LOCK” posi-
tion, push the key in and turn it to
“OFF”.
EAU59680 (Parking)
The hazard lights and turn signal lights
can be turned on, but all other electrical
systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.
NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
EAU49398
Indicator light s and warning
lights
EAU11022Turn signal indicator light “ ”
This indicator light flashes when a turn
signal light is flashing.
EAU11061Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11354Fuel level warning light “ ”
This warning light comes on when the
fuel level drops below approximately
2.2 L (0.58 US gal, 0.48 Imp.gal). When
this occurs, refuel as soon as possible.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
1. Engine trouble warning light “ ”
2. Fuel level warning light “ ”
3. Neutral indicator light “ ”
4. High beam indicator light “ ”
5. Turn signal indicator light “ ”
4
2
153
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Instrument and control functions
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EAU11882
Tachometer
The tachometer allows the rider to
monitor the engine speed and keep it
within the ideal power range.
NOTICE
ECA10032
Do not operate the engine in the ta-
chometer red zone.
Red zone: 7000 r/min and above
EAU1234H
Handlebar switches
Left
Left
Right
1. Tachometer
2. Tachometer red zone
1
2
1. Dimmer switch “ / ”
2. Pass switch “ ”
1. Turn signal switch “ / ”
2. Horn switch “ ”
1. Engine stop switch “ / ”
2. Hazard switch “ / ”
1
2
1
2
1
2
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Instrument and control functions
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EAU12352Pass switch “ ”
Press this switch to flash the headlight.
TIP
When the dimmer switch is set to “ ”,
the passing switch has no effect.
EAU12401Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12461Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12501Horn switch “ ”
Press this switch to sound the horn.
EAU12661Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12735Hazard switch “ ”
With the key in the “ON” or “ ” posi-
tion, use this switch to turn on the haz-
ard lights (simultaneous flashing of all
turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
NOTICE
ECA10062
Do not use the hazard lights for an
extended length of time with the en-
gine not running, otherwise the bat-
tery may discharge.
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Periodic maintenance and adjustment
6-34
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14 If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the seat. (See page 3-13.)
3. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
4. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
5. If a fuse immediately blows again, have a Yamaha dealer check the
electrical system.
1. Fuse box
1. Headlight fuse
2. Signaling system fuse
3. Ignition fuse
4. Backup fuse
5. Fuel injection system fuse
6. Parking lighting fuse
7. Spare fuse
1
12
3 4
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7
6
Specified fuses: Signaling system fuse:
15.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Backup fuse:
7.5 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse: 7.5 A
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Periodic maintenance and adjustment
6-38
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EAU60010
Replacing a turn signal light
bulb
1. Remove the turn signal light lens, turn signal light rim and gasket by
removing the screws.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the gasket, rim and lens by installing the screws with the notch
on the rim and lens facing to in-
ward as shown. NOTICE: Do not
overtighten the screws, other-
wise the lens may break.
[ECA10682]
1. Turn signal light lens
2. Screw
1. Turn signal light lens
2. Turn signal light rim
3. Gasket
1
2
3
2
1
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Periodic maintenance and adjustment
6-43
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EAU67930
Troubleshooting chart
1. FuelThere is enough fuel.
There is no fuel.Supply fuel.
Check the battery.
The turn signal
flashes brightly.
The turn signal does
not flash or is weak.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug.
Check the battery
lead connections,
and have a Yamaha
dealer charge the
battery if necessary.
Operate the
kickstarter.
If the engine does
not start, check the
ignition.
2. BatteryThe battery is good.
3. IgnitionWet
Dry
There is compression.
There is no
compression.
Operate the
kickstarter.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plug and check
the electrodes.
With the key in the on
position, operate the
turn signal switch.
Operate the
kickstarter.
Check the fuel level
in the fuel tank.
4. Compression
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Specifications
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Front tire:
Type: With tube
Size: 90/100-18M/C 54S
Manufacturer/model:
BRIDGESTONE/BT-45F
Rear tire:
Type:With tube
Size:
110/90-18M/C 61S
Manufacturer/model: BRIDGESTONE/BT-45R
Loading:
Maximum load:
150 kg (331 lb)
* (Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold
tires):
Up to 90 kg (198 lb) load:Front:
175 kPa (1.75 kgf/cm
2, 25 psi)
Rear: 200 kPa (2.00 kgf/cm
2, 29 psi)
90 kg (198 lb) lo ad - maximum load:
Front: 200 kPa (2.00 kgf/cm
2, 29 psi)
Rear: 225 kPa (2.25 kgf/cm
2, 33 psi)
Front wheel:
Wheel type:Spoke wheel
Rim size: 18 x 1.85
Rear wheel:
Wheel type:Spoke wheel
Rim size: 18 x 2.15
Front brake:
Type:Hydraulic disc brake
Specified brake fluid:
DOT 4
Rear brake:
Type:Mechanical leading tr ailing drum brake
Front suspension:
Type:
Telescopic fork
Spring: Coil spring
Shock absorber:
Hydraulic damper
Wheel travel: 150 mm (5.9 in)
Rear suspension:
Type:
Swingarm
Spring: Coil spring
Shock absorber: Hydraulic damper
Wheel travel:
105 mm (4.1 in)
Electrical system:
System voltage:12 V
Ignition system:
TCI
Charging system: AC magneto
Battery:
Model:
GT4B-5
Voltage, capacity: 12 V, 2.5 Ah (10 HR)
Headlight:
Bulb type:
Halogen bulb
Bulb wattage  quantity:
Headlight:
H4, 60.0 W/55.0 W x 1
Brake/tail light:
21.0 W/5.0 W  1
Front turn signal light: 21.0 W  2
Rear turn signal light:
21.0 W  2
Auxiliary light: 4.0 W  1
Meter lighting: 1.7 W  4
Neutral indicator light:
1.7 W  1
High beam indicator light: 1.7 W  1
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