brake YAMAHA TMAX 2001 Owner's Manual

6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
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8
9 Recommended brake fluid:
DOT 4
1
Observe these precautions:
8When checking the fluid level,
make sure that the top of the
brake fluid reservoir is level.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.1. Minimum level mark
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.
8Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAU03073
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil
seals of the master cylinder and
caliper as well as the brake hoses
replaced at the intervals listed below
or whenever they are damaged or
leaking.
8Oil seals: Replace every two
years.
8Brake hoses: Replace every four
years.
REAR
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6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU03764
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip and
the condition of the throttle cable
should be checked before each ride,
and the cable should be lubricated or
replaced if necessary.NOTE:
Since the throttle grip must be
removed to access the throttle cable
end, the throttle grip and the cable
should always be lubricated at the
same time.1. Remove the throttle grip by
removing the screws.
2. Hold up the throttle cable, and
then apply several drops of oil to
the cable, allowing it to trickle
into the sheaths.
3. Grease the inside of the throttle
grip housing.Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
4. Grease the metal-to-metal con-
tact surface of the throttle grip,
and then install the grip by
installing the screws.
Recommended lubricant:
Throttle cable:
Engine oil
Throttle grip housing and grip:
Lithium-soap-based grease
(all-purpose grease)
EAU03118
Lubricating the front and
rear brake leversThe pivoting points of the front and
rear brake levers must be lubricated
at the intervals specified in the peri-
odic maintenance and lubrication
chart.
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6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
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9To check the operation
1. Place the scooter on a level sur-
face and hold it in an upright
position.
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
EC000098
cCIf any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU00794
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place a stand under the engine
to raise the front wheel off the
ground.
EW000115
wSecurely support the scooter so
that there is no danger of it falling
over.
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any
free play can be felt, have a
Yamaha dealer check or repair
the steering.
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7-2
SCOOTER CARE AND STORAGE
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9 8Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.
8Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric com-
ponents (couplers, connec-
tors, instruments, switches
and lights), breather hoses
and vents.8For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it
does not leave any marks. If
the windshield is scratched,
use a quality plastic polishing
compound after washing.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas.
Stubborn dirt and insects will come
off more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.After riding in the rain, near the sea
or on salt-sprayed roadsSince sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.NOTE:
Salt sprayed on roads in the winter
may remain well into spring.1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA00012
cCDo not use warm water since it
increases the corrosive action of
the salt.2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, sur-
faces to prevent corrosion.
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7-3
SCOOTER CARE AND STORAGE
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8
9After cleaning
1. Dry the scooter with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally
induced discoloring of stainless-
steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, includ-
ing chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal
cleaner to remove any remaining
dirt.
5. Touch up minor paint damage
caused by stones, etc.6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA00002
w8Make sure that there is no oil
or wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
8Before operating the scooter
test its braking performance
and cornering behavior.
ECA00013
cC8Apply spray oil and wax spar-
ingly and make sure to wipe
off any excess.
8Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
8Avoid using abrasive polish-
ing compounds as they will
wear away the paint.NOTE:
Consult a Yamaha dealer for advice
on what products to use.
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High-speed riding
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 14 M/C ×MT3.50
Rear
Type Cast wheel
Size 14 M/C ×MT4.50
Brakes
Front
Type Single disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Left hand
Fluid DOT 4Suspension
Front Telescopic fork
Rear Swingarm
Spring/shock absorbers
Front Coil spring/oil damper
Rear Coil-gas spring/oil damper
Wheel travel
Front 120 mm
Rear 120 mm
Electrical
Ignition system Transistorized coil ignition
(digital)
Charging system
Type A.C. magneto
Standard output 14 V, 310W @ 5,000 r/min
Battery
Type GT9B-4
Voltage, capacity 12 V, 8 Ah
Headlight bulb typeHalogen bulb
Bulb voltage, wattage ×quantity
Headlight 12 V, 60/55 W ×1
12 V, 55 W ×1
SPECIFICATIONS
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6
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9
8-3
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8-4
SPECIFICATIONS
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Tail/brake light 12 V, 5/21 W ×2
Front turn signal light 12 V, 5/21 W ×2
Rear turn signal light 12 V, 21 W ×2
Auxiliary light 12 V, 5 W ×2
License plate light 12 V, 5 W ×1
Meter lighting 12 V, 1.7 W ×3
High beam indicator light 12 V, 1.7 W ×1
Oil change indicator light 12 V, 1.7 W ×1
Turn indicator light 12 V, 3.4 W ×2
Fuses
Main fuse 30 A
Signaling system fuse 15 A
Headlight fuse 15 A
Ignition fuse 10 A
Radiator fan fuse 15 A
Clock fuse 10 A
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INDEX
F
Front and rear brake levers ...................6-25
Front and rear brake pads, checking.....6-26
Front fork, checking ...............................6-30
Fuel .........................................................3-9
Fuel consumption, tips for reducing ........5-3
Fuel gauge ..............................................3-4
Fuel tank cap ...........................................3-8
Fuses, replacing ....................................6-34
H
Handlebar switches .................................3-6
Pass switch ...........................................3-6
Dimmer switch ......................................3-6
Turn signal switch .................................3-6
Horn switch ...........................................3-6
Engine stop switch ................................3-7
Start switch ...........................................3-7
Headlight bulb, replacing .......................6-35
Helmet holder ........................................3-11
I
Identification numbers .............................9-1
Ignition circuit cut-off system .................3-13
Indicator lights .........................................3-2
Turn signal indicator lights ....................3-3
High beam indicator light ......................3-3
Oil change indicator light ......................3-2
V-belt replacement indicator light .........3-3
K
Key identification number ........................9-1
M
Main switch/steering lock ........................3-1
Model label ..............................................9-2
P
Parking ....................................................5-4
Part locations...........................................2-1
Periodic maintenance and lubrication
chart ......................................................6-3
Pre-operation check list ...........................4-1
R
Rider backrest, adjusting .......................3-10
S
Safe-riding points ....................................1-2
Seat .........................................................3-9
Sidestand ..............................................3-12
Self-diagnosis device ..............................3-6
Spark plugs, checking .............................6-9
Specifications ..........................................8-1
Speedometer unit ....................................3-3
Starting the engine ..................................5-1
Starting off ...............................................5-2
Steering, checking .................................6-31
Storage ....................................................7-4
Storage compartments ..........................3-12
T
Throttle cable free play, adjusting .........6-22
Throttle grip and cable, checking and
lubricating ...........................................6-29
Tires ......................................................6-23
A
Acceleration and deceleration .................5-2
Air filter element, cleaning .....................6-19
Anti-theft alarm (optional) ........................3-5
B
Battery ...................................................6-32
Brake fluid level, checking .....................6-27
Brake fluid, changing .............................6-28
Brake lever (front)....................................3-7
Brake lever (rear) ....................................3-8
Brake levers, lubricating ........................6-28
Braking ....................................................5-3
C
Carburetors, adjusting ...........................6-21
Care.........................................................7-1
Centerstand and sidestand, checking
and lubricating ....................................6-30
Chain drive oil........................................6-16
Clock .......................................................3-5
Conversion table .....................................8-5
Coolant ..................................................6-17
Coolant temperature gauge.....................3-4
Cowlings and panels, removing and
installing ................................................6-6
E
Engine break-in .......................................5-4
Engine idling speed ...............................6-21
Engine oil and oil filter cartridge ............6-12
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