engine oil YAMAHA TMAX 2002 User Guide

6-13
PERIODIC MAINTENANCE AND MINOR REPAIR
64. If the engine oil is below the min-
imum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.4. Remove the oil filter cartridge
with an oil filter wrench.
NOTE:
An oil filter wrench is available at a
Yamaha dealer.5. Apply a thin coat of engine oil to
the O-ring of the new oil filter
cartridge.NOTE:
Make sure that the O-ring is properly
seated.
2
1
1. Oil filter wrench
2. Oil filter cartridge
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2. Place an oil pan under the
engine to collect the used oil.
3. Remove the engine oil filler cap
and drain bolt to drain the oil
from the crankcase.NOTE:
Skip steps 4–6 if the oil filter cartridge
is not being replaced.
1
1. Engine oil filler cap
21
1. Maximum level
2. Minimum level
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6-14
PERIODIC MAINTENANCE AND MINOR REPAIR
6 6. Install the new oil filter cartridge,
and then tighten it to the speci-
fied torque with a torque wrench.
7. Install the engine oil drain bolt,
and then tighten it to the speci-
fied torque.
1
1. Torque wrench
ECA00105
cC8In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives
with the oil or use oils of grade
“CD” or higher. In addition, do
not use oils labeled “ENERGY
CONSERVING
II” or higher.
8Make sure that no foreign
material enters the crankcase.
9. Start the engine, and then let it
idle for several minutes while
checking it for oil leakage. If oil is
leaking, immediately turn the
engine off and check for the
cause.
10. Turn the engine off, and then
check the oil level and correct it if
necessary. 8. Add the specified amount of the
recommended engine oil, and
then install and tighten the oil
filler cap.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf)
Recommended engine oil:
SAE 10W-30 or SAE 10W-40
(API SE, SF, SG or higher)
Oil quantity:
Without oil filter cartridge
replacement:
2.8 L
With oil filter cartridge
replacement:
2.9 L
Total amount (dry engine):
3.6 L
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6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
6To reset the oil change indicator
light
1. Turn the key to “ON”.
2. Hold the reset button pushed for
two to five seconds.
3. Release the reset button, and
the oil change indicator light will
go off.
1
1. Reset button “Oil Change”
EAU04253
Chain drive oilChain drive oilThe chain drive oil should be
changed as follows at the intervals
specified in the periodic maintenance
and lubrication chart.
1. Remove panel F. (See page 6-8
for panel removal and installation
procedures.)
2. Place an oil pan under the chain
drive case to collect the used oil.
3. Remove the oil filler cap and
drain bolt to drain the oil from the
chain drive case.
1
2
1. Chain drive oil filler cap
2. Chain drive oil drain bolt
NOTE:
If the engine oil is changed before the
oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indi-
cator light must be reset after the oil
change for the next periodic oil
change to be indicated at the correct
time. To reset the oil change indicator
light before the periodic oil change
interval has been reached, follow the
above procedure, but note that the
indicator light will come on for 1.4
seconds after releasing the reset but-
ton, otherwise repeat the procedure.
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6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
6 4. Install the chain drive oil drain
bolt, and then tighten it to the
specified torque.
5. Add the specified amount of the
recommended oil.
6. Wipe the dipstick clean, insert it
into the oil filler hole (without
screwing it in), and then remove
it to check the oil level.
ECA00078
cCMake sure that no foreign material
enters the chain drive case.
NOTE:
The engine oil should be between the
minimum and maximum level marks.7. If the engine oil is below the min-
imum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
8. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
1
2
1. Maximum level mark
2. Minimum level mark
Tightening torque:
Chain drive oil drain bolt:
20 Nm (2.0 m·kgf)Recommended chain drive oil:
See page 8-1.
Oil quantity:
0.7 L
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7-1
EAU03873
SCOOTER CARE AND STORAGE
7
CareCareWhile the open design of a scooter
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it
detracts from the overall appearance
of a scooter. Frequent and proper
care does not only comply with the
terms of the warranty, but it will also
keep your scooter looking good,
extend its life and optimize its perfor-
mance.Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly
installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such
products onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.Cleaning
ECA00011
cC8Avoid using strong acidic
wheel cleaners, especially on
spoked wheels. If such prod-
ucts are used on hard-to-
remove dirt, do not leave the
cleaner on the affected area
any longer than instructed.
Also, thoroughly rinse the area
off with water, immediately dry
it, and then apply a corrosion
protection spray.
8Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent
and water to clean plastic.
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7-4
SCOOTER CARE AND STORAGE
7
StorageStorageShort-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00015
cC8Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity
to seep in and cause rust.
8To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for sever-
al months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits
from building up. Pour the
drained fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinders, piston
rings, etc. from corrosion.a. Remove the spark plug caps
and the spark plugs.
b. Pour a teaspoonful of engine
oil into the spark plug bores.
c. Install the spark plug caps
onto the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several
times with the starter. (This
will coat the cylinder walls with
oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
EWA00003
wTo prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turn-
ing the engine over.
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8-1
EAU01038
SPECIFICATIONS
8
SpecificationsSpecifications
Model XP500
Dimensions
Overall length 2,235 mm
Overall width 775 mm
Overall height 1,410 mm
Seat height 795 mm
Wheelbase 1,575 mm
Ground clearance 130 mm
Minimum turning radius 2,800 mm
Basic weight (with oil and full
fuel tank)217 kg
Engine
Engine type Liquid-cooled 4-stroke, DOHC
Cylinder arrangement Forward inclined 2–cylinder
Displacement 499 cm
3
Bore ×Stroke 66.0 ×73.0 mm
Compression ratio 10.1:1
Starting system Electric starter
Lubrication system Dry sumpEngine oil
Type SAE 10W-30 or 10W-40
Recommended engine oil
classification API Service SE, SF, SG
type or higher
cCBe sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled “ENERGY
CONSERVING
II”) contain anti-friction additives which will
cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
Quantity
Without oil filter cartridge
replacement 2.8 L
With oil filter cartridge
replacement 2.9 L
Total amount (dry engine) 3.6 L
Chain drive oil
Type SAE 80API “GL-4” hypoid
gear oil
Total amount 0.7 L
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INDEX
F
Front and rear brake levers ................. 6-25
Front and rear brake pads, checking ... 6-26
Front fork, checking ............................. 6-30
Fuel ..................................................... 3-10
Fuel consumption, tips for reducing ...... 5-3
Fuel gauge ............................................ 3-4
Fuel tank cap ......................................... 3-9
Fuses, replacing .................................. 6-34
H
Handlebar switches ............................... 3-6
Dimmer switch .................................... 3-6
Hazard switch ...................................... 3-6
Pass switch ......................................... 3-6
Engine stop switch .............................. 3-7
Horn switch ......................................... 3-7
Light switch ......................................... 3-7
Turn signal switch ............................... 3-7
Headlight bulb, replacing ..................... 6-35
Helmet holder ...................................... 3-13
I
Identification numbers ........................... 9-1
Ignition circuit cut-off system ............... 3-15
Indicator lights ....................................... 3-2
Oil change indicator light .................... 3-2
High beam indicator light .................... 3-3
Turn signal indicator lights .................. 3-3
V-belt replacement indicator light ....... 3-3
K
Key identification number ...................... 9-1
M
Main switch/steering lock ...................... 3-1
Model label ............................................ 9-2
P
Parking .................................................. 5-4
Part locations ......................................... 2-1
Periodic maintenance and lubrication
chart .................................................... 6-3
Pre-operation check list ......................... 4-1
R
Rider backrest, adjusting ..................... 3-12
S
Safe-riding points .................................. 1-2
Seat ..................................................... 3-11
Self-diagnosis device ............................ 3-5
Sidestand ............................................ 3-14
Spark plugs, checking ........................... 6-9
Specifications ........................................ 8-1
Speedometer unit .................................. 3-3
Start switch ............................................ 3-7
Starting the engine ................................ 5-1
Steering, checking ............................... 6-31
Storage .................................................. 7-4
Storage compartments ........................ 3-14
T
Throttle cable free play, adjusting ....... 6-22
Throttle grip and cable, checking and
lubricating ......................................... 6-29
Tires .................................................... 6-23
A
Acceleration and deceleration ............... 5-2
Air filter element, cleaning ................... 6-19
Anti-theft alarm (optional) ...................... 3-6
B
Battery ................................................. 6-32
Brake fluid level, checking ................... 6-27
Brake fluid, changing ........................... 6-28
Brake lever, front ................................... 3-9
Brake lever, rear .................................... 3-9
Brake levers, lubricating ...................... 6-29
Braking .................................................. 5-3
C
Carburetors, adjusting ......................... 6-21
Care ....................................................... 7-1
Centerstand and sidestand, checking
and lubricating .................................. 6-29
Chain drive oil ...................................... 6-15
Clock ..................................................... 3-5
Conversion table ................................... 8-5
Coolant ................................................ 6-17
Coolant temperature gauge ................... 3-4
Cowlings and panels, removing and
installing .............................................. 6-6
E
Engine break-in ..................................... 5-4
Engine idling speed ............................. 6-21
Engine oil and oil filter cartridge .......... 6-12
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