light YAMAHA TMAX 2017 Service Manual

Periodic maintenance and adjustment
8-32
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14 3. Turn the vehicle power on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU77161
Vehicle lights
Except for the front turn signal lights
and license plate light, this model is
equipped with LED lighting. If a light
does not come on, check the fuses and
then have a Yamaha dealer check the
vehicle.
If a front turn signal light or license plate
light does not come, check and replace
the bulb. (See page 8-33 or 8-33.)
NOTICE
ECA16581
Do not affix any type of tinted film or
stickers to the headlight lens.
Specified fuses:Main fuse:
40.0 A
Headlight fuse: 7.5 A
Taillight fuse: 7.5 A
Brake light fuse:
1.0 A (XP530D-A)
Signaling system fuse: 7.5 A
Ignition fuse: 7.5 A
Windshield motor fuse:
20.0 A (XP530D-A)
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Cruise control fuse: 1.0 A (XP530D-A)
Backup fuse: 15.0 A
Electronic thrott le valve fuse:
7.5 A
Auxiliary DC jack fuse: 2.0 A
Seat lock fuse: 7.5 A (XP530-A, XP530E-A)
1. Headlight
2. Auxiliary light
1
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Periodic maintenance and adjustment
8-33
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EAU52322
Replacing a front turn signal
light bulb
1. Place the scooter on the center- stand.
2. Remove the turn signal light bulb socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the bulb) by turning it clockwise.
EAU58010
Replacing the license plate
light bulb
1. Remove the license plate light unitby removing the nuts and collars,
and then remove the license plate
light bulb socket (together with the
bulb) by pulling it out.
2. Remove the burnt-out bulb by pull- ing it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with the bulb) by pushing it in, and then in-
stall the license plate light unit by
installing the collars and nuts.
1. Turn signal light bulb socket
1. Turn signal light bulb
2. Turn signal light bulb socket
1
12
1. Nut
2. License plate light unit
1. License plate light bulb
1 2
1
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Periodic maintenance and adjustment
8-34
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EAU25864
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
EAU77992Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-5.)
Is the smart key battery dis-
charged? (See page 3-6.)
Is the smart key battery installed correctly? (See page 3-6.)
Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)
Are you using the smart key that is
registered to the vehicle?
Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 8-28.)
If the smart key system does not work
after checking the above items, have a
Yamaha dealer check the smart key
system.
TIP
See Emergency mode on page 8-37 for
information on starting the engine with-
out the smart key.
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Periodic maintenance and adjustment
8-37
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EAU77371
Emergency mode
When the smart key is lost, damaged,
or its battery has discharged, the vehi-
cle can still be turned on and the engine
started. You will need a mechanical key
and the smart key system identification
number (see page 3-3). To operate the
vehicle in emergency mode, carry out
the following steps.
TIP
Emergency mode operation will be
cancelled if the respective steps are not
carried out within the time set for each
operation or if the “OFF/LOCK” switch
is pushed. 1. Stop the vehicle in a safe place.
2. Unlock the seat by inserting the mechanical key into the lock locat-
ed right side of body and turn it
counter clockwise.
3. Open the seat and check that the trunk light comes on.
4. Push the “ON/ ” switch once.
5. Without completely shutting the seat, raise and lower it three times
within 10 seconds.
TIP
Use the rear storage compartment light
as a guide when raising and lowering
the seat. The smart key system indicator
light on the speedometer will come
on for three seconds to indicate
the transition to emergency mode.
6. After the smart key system indica- tor light goes off, use the “ / ”
switch to enter the identification
number. Refer to the following pro-
cedure on how to input the identifi-
cation number.
7. Inputting the identification number is done by counting the number of
flashes of the smart key system in-
dicator light.
For example, if the identification
number is 123456:
Push and hold the “ / ” switch.

The smart key system indicator
light will start to flash.
1. Smart key system indicator light “ ”
1. Identification number
1
1
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Periodic maintenance and adjustment
8-38
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14 
Release the “ / ” switch after
the smart key system indicator
light flashes once.

The first digit of the identification
number has been set as “1”.

Push and hold the “ / ” switch
again.

Release the “ / ” switch after
the smart key system indicator
light flashes twice.

The second digit has been set as
“2”.

Repeat the above procedure until
all digits of the identification num-
ber have been set. The smart key
system indicator light will flash for
10 seconds if the correct identifica-
tion number was entered.
TIP
Emergency mode will be terminated
when either one of the following situa-
tions apply. In this case, start over
again from step 4.
When there are no “ / ” switch
operations for 10 seconds during
the identification number input pro- cess.
When the smart key system indi-
cator light is allowed to flash 10 or
more times.
8. Press the “ON/ ” switch while the smart key system indicator light is
flashing to turn on the power to the
vehicle. The engine can now be
started.
TIP
If the identification number is not
correctly entered, the smart key
system indicator light will flash rap-
idly for 3 seconds and emergency
mode is terminated. In this case,
start over again from step 4.
To lock the handlebar after turning
on the vehicle in emergency mode,
turn the vehicle power off, wait 30
seconds, and then turn the handle-
bar to the left and press the
“OFF/LOCK” switch.
BV1-28199-E0.book 38 ページ ２０１６年１２月１９日　月曜日　午前１１時２５分

Scooter care and storage
9-2
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14 structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinse
off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com- pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.
TIP
Salt sprayed on roads in the winter may
remain well into spring. 1. Clean the scooter with cold water and a mild detergent after the en-
gine has cooled down. NOTICE:
Do not use warm water since it
increases the corrosive action
of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
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Scooter care and storage
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Cleaning the windshield
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield with
a cloth or sponge dampened with a mild
detergent, and then wash it off thor-
oughly with water. For additional clean-
ing, use Yamaha Windshield Cleaner
or another high-quality windshield
cleaner. Some cleaning compounds for
plastics may leave scratches on the
windshield. Before using such clean-
ers, test an area of the windshield
which does not affect your visibility and
which cannot be easily recognized.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be- fore storing or covering it.
WARNING
EWA10943
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performance
and cornering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
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Specifications
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Front tire:
Type:Tubeless
Size: 120/70R15M/C(56H)
Manufacturer/model:
BRIDGESTONE/BATTLAXSCF (XP530-A,
XP530E-A)
DUNLOP/ROADSMART3 (XP530D-A)
Rear tire:
Type:Tubeless
Size: 160/60R15M/C(67H)
Manufacturer/model: BRIDGESTONE/BATTLAXSCR (XP530-
A, XP530E-A)
DUNLOP/ROADSMART3 (XP530D-A)
Loading:
Maximum load:199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A, XP530E-A)
* (Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold
tires):
1 person:Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi)
2 persons:
Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm
2, 41 psi)
Front wheel:
Wheel type: Cast wheel
Rim size: 15M/C x MT3.5
Rear wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT4.5
Front brake:
Type:
Hydraulic dual disc brake Specified brake fluid:
DOT 4
Rear brake:
Type:Hydraulic single disc brake
Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 120 mm (4.7 in)
Rear suspension:
Type:Swingarm
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 117 mm (4.6 in)
Electrical system:
System voltage:
12 V
Ignition system: TCI
Charging system: AC magneto
Battery:
Model:YTZ12S
Voltage, capacity: 12 V, 11.0 Ah (10 HR)
Bulb wattage:
Headlight:LED
Brake/tail light:
LED
Front turn signal light: 21.0 W
Rear turn signal light: 21.0 W
Auxiliary light:
LED
License plate light: 5.0 W
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Specifications
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Meter lighting:LED
High beam indicator light: LED
Turn signal indicator light: LED
Engine trouble warning light:
LED
ABS warning light: LED
Cruise control “SET” indicator light: LED (XP530D-A)
Cruise control “ON” indicator light:
LED (XP530D-A)
Smart key system indicator light: LED
Traction control system indicator/warning
light: LED
Fuse(s):
Main fuse:
40.0 A
Headlight fuse: 7.5 A
Taillight fuse: 7.5 A
Brake light fuse:
1.0 A (XP530D-A)
Signaling system fuse: 7.5 A
Ignition fuse: 7.5 A
Radiator fan motor fuse:
15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse: 7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse: 15.0 A
Cruise control fuse:
1.0 A (XP530D-A)
Auxiliary DC jack fuse: 2.0 A
Backup fuse: 15.0 A
Windshield motor fuse:
20.0 A (XP530D-A) Electronic throttle valve fuse:
7.5 A
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Index
A
ABS .......................................................5-19
ABS warning light ....................................5-3
Acceleration and deceleration .................7-3
Air filter element, replacing ....................8-15
Auxiliary DC jack ...................................5-28
B
Battery ...................................................8-28
Brake fluid, changing .............................8-24
Brake fluid level, checking .....................8-23
Brake lever, front ...................................5-17
Brake lever, rear ....................................5-18
Brake levers, lubricating ........................8-26
Braking ....................................................7-4
C
Cables, checking and lubricating...........8-25
Canister .................................................8-10
Care.........................................................9-1
Catalytic converter.................................5-23
Centerstand and sidestand, checking and lubricating.....................................8-26
Coolant ..................................................8-14
Cruise control indicator lights ..................5-2
Cruise control switches ...........................5-2
Cruise control system (XP530D-A) .........4-1
D
Data recording, vehicle..........................11-2
Diagnostic connector .............................11-2
Dimmer/Pass switch ................................5-1
D-mode (drive mode)
(XP530-A, XP530D-A) ..........................4-3
Drive belt slack ......................................8-24
Drive mode switch ...................................5-2
E
Emergency mode ..................................8-37
Engine break-in .......................................7-5
Engine idling speed, checking ...............8-16
Engine oil and oil filter cartridge ............8-10
Engine serial number ............................11-1
Engine stop switch ..................................5-1
Engine trouble warning light ....................5-2
F
Front and rear brake lever free play, checking ..............................................8-20
Front and rear brake pads, checking.....8-22
Front fork, checking ...............................8-27
Fuel .......................................................5-21
Fuel consumption, tips for reducing ........7-5
Fuel tank cap .........................................5-20
Fuel tank overflow hose ........................5-22 Fuses, replacing.................................... 8-30
H
Handlebar switches................................. 5-1
Hazard switch ......................................... 5-1
High beam indicator light ........................ 5-2
Horn switch ............................................. 5-1
How to lock the centerstand.................. 3-10
How to lock the steering.......................... 3-9
I
Identification numbers ........................... 11-1
Ignition circuit cut-off system................. 5-30
Indicator lights and warning lights ........... 5-2
K
Key, handling of smart and mechanical
key ........................................................ 3-3
L
License plate light bulb, replacing ......... 8-33
M
Maintenance and lubrication, periodic .... 8-4
Maintenance, emission control system ... 8-3
Matte color, caution................................. 9-1
Menu switch ............................................ 5-2
Model label............................................ 11-1
Multi-function display .............................. 5-5
O
ON/Start switch ....................................... 5-1
Operating range of the smart key system .................................................. 3-2
P
Panels, removing and installing .............. 8-7
Parking .................................................... 7-6
Parking mode ........................................ 3-12
Part locations .......................................... 2-1
Powering off the vehicle .......................... 3-8
Powering on the vehicle .......................... 3-7
R
Rear brake lock cable, adjusting ........... 8-21
Rear brake lock, checking..................... 8-22
Rear brake lock lever ............................ 5-18
Rear view mirrors .................................. 5-26
S
Safe-riding points .................................... 1-5
Safety information ................................... 1-1
Select switch ........................................... 5-2
Shock absorber assembly..................... 5-27
Sidestand .............................................. 5-29
Smart key ................................................ 3-5
Smart key battery, replacing ................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............. 5-3
BV1-28199-E0.book 1 ページ ２０１６年１２月１９日　月曜日　午前１１時２５分