fuel cap YAMAHA TMAX 2017 Owners Manual

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................ 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Powering on the vehicle .................. 3-7
Powering off the vehicle .................. 3-8
How to lock the steering .................. 3-9
How to lock the centerstand .......... 3-10
Storage compartment and fuel
tank access ................................ 3-10
Parking mode ................................ 3-12
Special features ................................ 4-1
Cruise control system (XP530D-A).................................. 4-1
D-mode (drive mode) (XP530-A, XP530D-A) ................. 4-3
Traction control system ................... 4-4
Instrument and control functions ... 5-1
Handlebar switches ......................... 5-1
Indicator lights and warning lights ... 5-2
Speedometer .............. ..................... 5-4
Tachometer ..................................... 5-4
Multi-function display ....................... 5-5
Front brake lever ........................... 5-17
Rear brake lever ............................ 5-18
Rear brake lock lever .................... 5-18
ABS ............................................... 5-19
Fuel tank cap ................................. 5-20
Fuel ............................................... 5-21
Fuel tank overflow hose ................ 5-22
Catalytic converter......................... 5-23
Storage compartments .................. 5-23 Windshield
(XP530E-A, XP530-A) ............... 5-25
Rear view mirrors .......................... 5-26
Shock absorber assembly............. 5-27
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut- off system......... 5-30
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off....................................... 7-3
Acceleration and deceleration......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Owner’s tool kit ............................... 8-2
Periodic maintenance chart for the emission control system .............. 8-3
General maintenance and lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs................ 8-9
Canister......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Coolant.......................................... 8-14
Replacing the air filter element ..... 8-15
Checking the engine idling
speed ......................................... 8-16
Checking the throttle grip free play ............................................ 8-17
Valve clearance ............................ 8-17
Tires .............................................. 8-18
Cast wheels .................................. 8-20
Checking the front and rear brake lever free play .................. 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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2-1
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8
9
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Description
EAU63371
Left view
1. Battery (page 8-28)
2. Fuel tank cap (page 5-20)
3. Rear storage compartment (page 5-23)
4. Engine oil filler cap (page 8-10)
5. Grab bar (page 7-3)
6. Sidestand (page 5-29)
7. Engine oil drain bolt (page 8-10)
8. Engine oil level check window (page 8-10)
9. Oil filter cartridge (page 8-10)
10.Coolant level check window (page 8-14)
1 2
34 5
976 8
10
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Smart key system
3-8
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2
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4
5
6
7
8
9
10
11
12
13
14 the “ON/ ” switch one more time.
If the centerstand continues to be
locked and will not release, the
smart key system indicator light
will flash 16 times and the center-
stand lock release operation will
stop midway. Rock the vehicle for-
ward and backward to help release
the centerstand lock and then
press the “ON/ ” switch again.
NOTICE
ECA15826
If the steering lock or centerstand
lock will not release and the smart
key system indicator light is flash-
ing, have a Yamaha dealer check the
smart key system.
3. The power of the vehicle is turned on when all locks have been re-
leased. The multi-function display
will come on.
4. The engine can now be started. (See page 7-2.)
TIP
See page 8-37 for information about
emergency mode and how to turn the
vehicle power on without the smart key.
EAU78031
Powering off the vehicle
To turn the vehicle power off and stop
the engine if it is running, press the
“OFF/LOCK” switch.
Upon authentification of the smart key,
the beeper will sound once to confirm
that the vehicle power has been suc-
cessfully turned off and the storage
compartment and fuel tank cap lid locks
will be released.
TIP
The rider must turn off the power of
the vehicle manually.
The power of the vehicle will not
turn off automatically even if the
smart key is moved out of operat-
ing range of the smart key system.
The power of the vehicle cannot be
turned off via the “OFF/LOCK”
switch when the vehicle is moving.
If the smart key is not within operating
range or cannot communicate with the
vehicle when you press the
“OFF/LOCK” switch, the vehicle will not
be turned off and the beeper will sound
for three seconds (the smart key sys-
tem indicator light will also flash) to alert
you that the power was not successfully
turned off. Confirm the location and
condition of the smart key and try pow-
1. “OFF/LOCK” switch
1
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Smart key system
3-9
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2
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5
6
7
8
9
10
11
12
13
14
ering off the vehicle again.
TIP
Without the smart key, the vehicle pow-
er can be turned off by pressing the
“OFF/LOCK” switch again while the
smart key system indicator light is
flashing.
Auto lock function
After the engine is stopped via the
“OFF/LOCK” switch, (or whenever the
vehicle power is turned from on to off),
all storage compartment locks (if
equipped) and the fuel tank cap lid lock
are released and these compartments
can be accessed temporarily. When 60
seconds have passed, all compart-
ments will automatically lock.
When the compartment locks are re-
leased via the “ / ” switch, the com-
partments will automatically lock after
10 seconds have passed.
EAU80000
How to lock the steering
After moving the vehicle to a safe park-
ing place, turn off the power of the vehi-
cle. Turn the handlebars fully to the left
and then briefly press the “OFF/LOCK”
switch.
TIP
If the steering lock function locks
correctly, the beeper will sound
once.
If the steering lock function does
not lock correctly, the beeper will
sound for three seconds and the
smart key system indicator light
will flash. Turn the handlebar fully
to the left one more time and press
the “OFF/LOCK” switch again for
one second.
WARNING
EWA14742
Do not operate the steering lock
while the vehicle is moving.
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Smart key system
3-11
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8
9
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12
13
14
To close the seat
Fold the seat down, and then push it to
lock it in place.
TIP
Make sure the seat is properly
closed before starting off.
In case of an emergency, the seat
can be opened with a mechanical
key. (See page 8-37.)
To open the fuel tank cap lid
With the smart key on and in operating
range, briefly press the “ / ” switch.
Upon authentication of the smart key,
the beeper will sound twice. 1. Press the “FUEL” button.
2. Open the lid as shown. To close the fuel tank cap lid
Push the lid to the original position.
To open the front storage comapart-
ment lid (XP530-A, XP530D-A)
With the smart key on and in operating
range, briefly press the “ / ” switch.
Upon authentication of the smart key,
the beeper will sound twice.
1. Press the button on the center of the front storage compartment lid.
2. Open the front storage compart- ment as shown.
1. “FUEL” button
1
1. Fuel tank cap lid
1. Button
1
1
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Smart key system
3-12
1
2
3
4
5
6
7
8
9
10
11
12
13
14 To close the front storage compart-
ment lid
Push the lid into the original position.
EAU77251
Parking mode
The steering is locked, and the hazard
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off.
To enter parking mode
1. Lock the steering. (See page 3-9.）
2. Press the “ / ” switch for one second.
TIP
If the steering lock has not been ap-
plied, the beeper will sound for 3 sec-
onds (the smart key system indicator
light will also flash) and the vehicle will
not enter parking mode.
3. Upon authentification of the smart key, the beeper will sound twice
and the vehicle will enter parking
mode. The smart key system indi-
cator light will come on.
TIP
The seat, fuel tank cap lid, and the front
storage compartment (for XP530-A,
XP530D-A) cannot be opened while in
parking mode.
NOTICE
ECA20760
Using the hazard or turn signal
lights for an extended length of time
may cause the battery to discharge.
To exit parking mode
Press the “ / ” switch. Upon authen-
tication of the smart key, the beeper will
sound once and the smart key system
indicator light will go off.
1. Front storage compartment lid
1
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Instrument and control functions
5-20
1
2
3
4
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7
8
9
10
11
12
13
14
EAU77322
Fuel tank cap
To remove the fuel tank cap
TIP
The fuel tank cap lid lock must be re-
leased via the smart key system. 1. Open the fuel tank cap lid.
2. Press the lock release button and turn the fuel tank cap counter-
clockwise.
To install the fuel tank cap 1. Insert the fuel tank cap onto the tank opening, and then turn clock-
wise.
TIP
When the fuel tank cap is properly
locked, the lock release button will pop
out.
2. Close the lid.
WARNING
EWA11263
Make sure that the fuel tank cap is
properly installed and locked in
place before operating the vehicle.
Leaking fuel is a fire hazard.
1. Fuel tank cap lid
1. Lock release button
1
1
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Instrument and control functions
5-21
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14
EAU13222
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions. 1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vicin-
ity of sparks, open flames, or other
sources of ignition such as the pilot
lights of water heaters and clothes
dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10072]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU79080
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
1. Maximum fuel level
2. Fuel tank filler tube
1 2
Recommended fuel:
Regular unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
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Scooter care and storage
9-4
1
2
3
4
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8
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14
EAU36554
Storage
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the scoot-
er.
NOTICE
ECA10821
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months: 1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and the spark plugs.
b. Pour a teaspoonful of engine oil into the spark plug bores.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps from the spark plugs, and then
install the spark plugs and the
spark plug caps. WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10952]
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sides-
tand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 C (30 F) or more than 30
 C (90 F)]. For more information
on storing the battery, see page
8-28.
TIP
Make any necessary repairs before
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10-1
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Specifications
EAU6999BDimensions:
Overall length:2200 mm (86.6 in)
Overall width: 765 mm (30.1 in)
Overall height:
1420/1475 mm (55.9/58.1 in) (XP530-A,
XP530E-A)
1420/1555 mm (55.9/61.2 in) (XP530D-A)
Seat height: 800 mm (31.5 in)
Wheelbase:
1575 mm (62.0 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius: 2.8 m (9.19 ft)
Weight:
Curb weight:213 kg (470 lb) (XP530-A, XP530E-A)
216 kg (476 lb) (XP530D-A)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
2-cylinder
Displacement: 530 cm
3
Bore  stroke:
68.0  73.0 mm (2.68  2.87 in)
Compression ratio:
10.9 : 1
Starting system: Electric starter
Lubrication system: Dry sump
Engine oil:
Recommended brand:YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA Engine oil quantity:
Oil change:2.60 L (2.75 US qt, 2.29 Imp.qt)
With oil filter removal:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.67 L (1.77 US qt, 1.47 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoli ne (Gasohol [E10]
acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark:BC31 00
Spark plug(s):
Manufacturer/model: NGK/CR7E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:Wet, centrifugal, multiple-disc
Drivetrain:
Primary reduction ratio:
1.000
Final drive: Belt
Secondary reduction ratio: 6.034 (52/32 x 36/22 x 59/26)
Transmission type: V-belt automatic
Chassis:
Frame type:
Diamond
Caster angle: 26.0 
Trail: 98 mm (3.9 in)
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